03/07/2024 16:08:24

Sill (Complete)

Parts List

Quantity Description Image / Notes
1 ASY-SIDE SILL AND GUSSET (Sill – Complete)
15 High Strength Structural Rivet, 6.5 mm
3 Structural Countersunk Rivet, 6.5 mm
4 Countersunk Rivet, 4.8 mm Long
4 Structural Rivet, 6.5 mm Medium
2 Bolt , M10x25 Tesla part number 1004383-00-C.
11 Bolt , M8x27 Tesla part number 1621820-00-A.
1 Bolt , M8x50 Tesla part number 1046838-00-A.
2 Bolt , M8x31 Tesla part number 1660843-00-A.
1 Bolt, Torx-head , M8x34 Tesla part number 1022448-00-A.

When ordering parts, refer to the Parts Catalog and enter the VIN of the vehicle being repaired to find the correct parts (and the part numbers) for the vehicle. Alternatively, use the search function in the Parts Catalog to find a specific part for the vehicle.

Repair Procedure

  1. Remove the Hinge Pillar Assembly.
  2. Remove the Rear Wheelhouse Extension.
  3. Remove the original component.

    or Factory SPRs

    or Factory Spot Welds

    or RIVTAC

    or Factory Structural Rivets

    or Bolts

    or Bolt, Torx-head

  4. Prepare for installation.

    or High Strength Structural Rivets, 6.5 mm

    or Structural Countersunk Rivets, 6.5 mm

    or Countersunk Rivets, 4.8 mm Long

    or Structural Rivets, 6.5 mm Medium

    or Bolts

    or Bolt, Torx-head

    or Aluminum Plug Welds
  5. Apply structural adhesive to the mating surfaces on the vehicle and the new component or components.
  6. Install the new component or components.
    Torque the bolts as follows:
    • Hex-head M8x31 bolts part number 1660843-00-A: 30 Nm.
    • Hex-head M10x25 bolts part number 1004383-00-C: 45 Nm.
    • Hex-head M8x27 bolts part number 1621820-00-A: 24 Nm.
    • Hex-head M10x25 bolts part number 1046838-00-A: 24 Nm.
    • Torx bolt: 30 Nm.
  7. Perform GMA welding.
    or Aluminum Plug Welds
    Warning IconA warning icon, calling your attention to a possibly risky situation
    Warning
    Failure to follow all welding safety precautions, including the use of personal protective equipment, could result in serious injury or property damage. Only technicians who have completed Tesla’s approved welding training are authorized to weld structural components on Tesla vehicles.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    Warning
    To maintain vehicle crash integrity, use only approved welding wire and an approved GMA welder to perform GMA welding on Tesla vehicles. Refer to Approved Gas Metal Arc (GMA) Welders and Welding Wire for information on approved GMA welders and welding wire.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Do not weld on a Tesla vehicle before performing the Vehicle Electrical Isolation Procedure (refer to the vehicle-specific Service Manual for more information on the Vehicle Electrical Isolation Procedure). Welding on a Tesla vehicle with an energized high or low voltage system might damage vehicle components.
    Informational PurposesAn informational icon, calling your attention
    Note
    Before GMA welding, a test weld using material of the same gauge and type should be performed to make sure that the welding equipment settings produce a satisfactory joint.
  8. Install the Rear Wheelhouse Extension.
  9. Install the Hinge Pillar Assembly.
  10. Perform any necessary post-repair operations.