2025-06-12

Shock Tower Assembly (Front)

Parts List

Quantity Description Image / Notes
1 ASY -SHOCK TOWER FRT (Front Shock Tower Assembly)
21 High Strength Structural Rivet, 6.5 mm
5 Structural Flange Rivet
1 Bolt, Torx-head , T2000,M8X1.25-28 Tesla part number 1621839-00-B.
1 Bolt BLT,BF,M8-1.25x25,[109],G1009,NJ Tesla part number 1994894-00-A.
2 Bolt , SCR,M10-1.50X25,HF,MPNT,STL10.9,ZNC,PTCH Tesla part number 1004383-00-C.
2 Bolt M8x1.25-31 Tesla part number 1660843-00.

When ordering parts, refer to the Parts Catalog and enter the VIN of the vehicle being repaired to find the correct parts (and the part numbers) for the vehicle. Alternatively, use the search function in the Parts Catalog to find a specific part for the vehicle.

Repair Procedure

  1. Remove the Torque Box Inner.
  2. Remove the Front Row Seat Floor (Section).
  3. Remove the necessary portion of the Hinge Pillar Assembly.
  4. Remove the original component.

    or Factory SPRs

    or Factory Spot Welds

    or Drill through factory spot welds
    Informational PurposesAn informational icon, calling your attention
    Note
    When drilling out spot welds, use a drill bit that creates a hole correctly sized for the fastener that will replace the spot weld.

    or Factory Structural Rivets

    or RIVTAC

    or Bolts

    or Bolt, Torx-head

    GMA Weld

  5. Prepare for installation.
    Informational PurposesAn informational icon, calling your attention
    Note
    A red X indicates a location where a factory-installed fastener is not being replaced.
    • Reference Line/Point
    or High Strength Structural Rivets, 6.5 mm
    • A = 23 mm
    • B = 79 mm
    • C = 15 mm
    • D = 20 mm
    • E = 24 mm
    • F = 67 mm

    or Structural Flange Rivets, 6.5 mm

    or Bolts

    or Bolt, Torx-head

    GMA Weld

  6. Apply structural adhesive to the mating surfaces on the vehicle and the new component or components.
  7. Install the new component or components.
    Torque the fasteners as follows:
    • T2000,M8X1.25-28 bolts, part number 1621839-00-B: 30 Nm.
    • BLT,BF,M8-1.25x25,[109],G1009,NJ bolts, part number 1994894-00-A: 30 Nm.
    • SCR,M10-1.50X25,HF,MPNT,STL10.9,ZNC,PTCH bolts, part number 1004383-00-C: 45 Nm.
    • M8x1.25-31 bolts, part number 1660843-00: 30 Nm.
  8. Perform GMA welding.

    GMA Weld

    Warning IconA warning icon, calling your attention to a possibly risky situation
    Warning
    Failure to follow all welding safety precautions, including the use of personal protective equipment, could result in serious injury or property damage. Only technicians who have completed Tesla’s approved welding training are authorized to weld structural components on Tesla vehicles.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    Warning
    To maintain vehicle crash integrity, use only approved welding wire and an approved GMA welder to perform GMA welding on Tesla vehicles. Refer to Approved Gas Metal Arc (GMA) Welders and Welding Wire for information on approved GMA welders and welding wire.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Do not weld on a Tesla vehicle before performing the Vehicle Electrical Isolation Procedure (refer to the vehicle-specific Service Manual for more information on the Vehicle Electrical Isolation Procedure). Welding on a Tesla vehicle with an energized high or low voltage system might damage vehicle components.
    Informational PurposesAn informational icon, calling your attention
    Note
    Before GMA welding, a test weld using material of the same gauge and type should be performed to make sure that the welding equipment settings produce a satisfactory joint.
  9. Install the Torque Box Inner.
  10. Install the Front Row Seat Floor (Section).
  11. Install the Front Frame Rail.
  12. Install the Hood Hinge Bracket.
  13. Perform any necessary post-repair operations.