03/07/2024 16:08:19
Roof Rail Outer
Repair Information
- Review all collision repair general practices and safety documentation and wear the appropriate PPE (Personal Protective Equipment) before beginning this procedure.
- This procedure can be completed without using a frame bench.
Parts List
| Quantity | Description | Image / Notes |
|---|---|---|
| 1 | ASY - ROOF RAIL OUTER (Roof Rail Outer) |
|
| 3 |
High Strength Structural Rivet, 6.5 mm
|
|
| 1 |
Flow Form Rivet S28
|
|
| 5 |
Flow Form Rivet S38
|
|
| 8 |
Flow Form Rivet S48
|
|
| 3 |
Flow Form Rivet S58
|
|
| 3 |
Flow Form Rivet S68
|
When ordering parts, refer to the Parts Catalog and enter the VIN of the vehicle being repaired to find the correct parts (and the part numbers) for the vehicle. Alternatively, use the search function in the Parts Catalog to find a specific part for the vehicle.
Repair Procedure
-
Remove the necessary portion of the Body Side Outer to expose the underlying component being replaced.
-
Remove the B–Pillar Outer.
-
Remove the Hinge Pillar Assembly.
-
Remove the original component.
or 
Factory Spot Welds
or 
Factory SPRs
-
Prepare for installation.
- Apply structural adhesive to the mating surfaces on the vehicle and the new component or components.
- Install the new component or components.
-
Install the Hinge Pillar Assembly.
-
Install the B–Pillar Outer.
-
Install the necessary portion of the Body Side Outer that was removed to expose the component being replaced.
-
Install the fasteners as indicated.
or Flow Form Rivets, S48
or Flow Form Rivets, S68
- A = 6 mm.
- B = 22 mm.
- C = 44 mm.
- Perform any necessary post-repair operations.
