Gusset Ramp Assembly
Correction code:
10100125302
10100139702
NOTE:
Unless explicitly stated in the procedure, the above
correction code includes all Collision Repair and Service
repair work required to perform this procedure, including
the linked Collision Repair procedures and linked Service
procedures. Do not stack Collision Repair correction
codes unless explicitly told to do so. Depending
on the damage to the vehicle, additional repairs may be
required.
Repair Information
- Review all collision repair general practices and safety documentation and wear the appropriate PPE (Personal Protective Equipment) before beginning this procedure.
- This procedure can be completed without using a frame bench.
Parts List
| Quantity | Description | Image / Notes |
|---|---|---|
| 1 | ASY GUSSET RAMP (Gusset Ramp) | |
| 8 | Bolt | Tesla part number 1621820-00-A. |
When ordering parts, refer to the Parts Catalog and enter the VIN of the vehicle being repaired to find the correct parts (and the part numbers) for the vehicle. Alternatively, use the search function in the Parts Catalog to find a specific part for the vehicle.
Repair Procedure
- Remove the Seal - Body - Side - Front - Primary - LH (Remove and Replace).
- Remove the Seal - Body - Side - Rear - Primary - LH (Remove and Replace).
- Remove the Carpet - Interior Complete (Remove and Replace).
- Remove the Retractor - Seatbelt - 1st Row - LH (Remove and Replace).
-
Remove the original component.
or Factory Spot Welds
or Bolts
-
Prepare for installation.
or Bolts
or Installation Spot Welds
- Apply structural adhesive to the mating surfaces on the vehicle and the new component or components.
-
Install the new component or components.
Torque the bolts to 24 Nm.
-
Perform resistance spot
welding.
WarningFailure to follow all welding safety precautions, including the use of personal protective equipment, could result in serious injury or property damage. Only technicians who have completed Tesla’s approved welding training are authorized to weld structural components on Tesla vehicles.CAUTIONDo not weld on a Tesla vehicle before performing the Vehicle Electrical Isolation Procedure (refer to the vehicle-specific Service Manual for more information on the Vehicle Electrical Isolation Procedure). Welding on a Tesla vehicle with an energized high or low voltage system might damage vehicle components.
- Perform any necessary post-repair operations.
- Install the Retractor - Seatbelt - 1st Row - LH (Remove and Replace).
- Install the Carpet - Interior Complete (Remove and Replace).
- Install the Seal - Body - Side - Rear - Primary - LH (Remove and Replace).
- Install the Seal - Body - Side - Front - Primary - LH (Remove and Replace).