2026-04-29

Carrier - Front End (Remove and Replace)

Correction code 10101002 1.26 NOTE: Unless otherwise explicitly stated in the procedure, the above correction code and FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. NOTE: See Personal Protection to make sure wearing proper PPE when performing the below procedure. NOTE: See for safe and healthy working practices.

  • 2026-04-29: Updated the steps about the cooling fan module.

Torque Specifications

Table 1. Torque Specifications: Carrier - Front End (Remove and Replace)
Description Torque Value Recommended Tools Reuse/Replace Notes
Bolts (x2) that attach the lower LH and RH of the cooling fan module to the front support beam
10 Nm (7.4 lbs-ft)
  • 8 mm socket
 Reuse
Bolts (x4) that attach the front bumper beam with the energy absorbers to the LH and RH crush cans
75 Nm (55.3 lbs-ft)
  • 15 mm socket
 Replace 1446114-00-B
Bolts (x2) on the top of the front end carrier
16 Nm (11.8 lbs-ft)
  • 13 mm socket
 Reuse

Bolts that attach the hood latch assembly to the front end carrier

Bolts that attach the hood latch actuator to the front end carrier

Bolts (x4) that attach the upper leg support to the front end carrier

Bolts (x2) that attach the front radar bracket to the front end carrier

Bolts that attach LH and RH lower grille FEM brackets to the front end carrier
8 Nm (5.9 lbs-ft)
  • 10 mm socket
 Reuse

Remove

  1. Remove the underhood storage unit. See Underhood Storage Unit (Remove and Replace).
  2. Disconnect 12V power. See 12V/LV Power (Disconnect and Connect).
  3. Remove the front fascia. See Fascia - Front (Remove and Install).
  4. Raise the vehicle to a comfortable working height, and lower the lift onto locks.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION

    Make sure there is an audible click of the locks on both sides before lowering, otherwise the vehicle may tilt to one side.

    Make sure that the doors are clear of surrounding objects.

  5. Remove the bolts (x2) that attach the lower LH and RH of the cooling fan module to the front support beam.
    Informational PurposesAn informational icon, calling your attention
    Note
    With assistance, lift up on the cooling fan module to ease the removal of the bolts.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 8 mm socket
  6. Remove the ankle catcher. See Ankle Catcher (Remove and Replace).
  7. Disconnect the impact sensor connectors (x2) below the LH and RH sides of the front bumper beam.
    Informational PurposesAn informational icon, calling your attention
    Note
    Do not push down on the red tab. Pull the red tab to disengage the lock, and then pull it again to release the connector.
  8. Remove and discard the bolts (x4) that attach the front bumper beam with the energy absorbers to the LH and RH crush cans.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 15 mm socket
  9. Remove the front bumper beam from the crush cans.
    Informational PurposesAn informational icon, calling your attention
    Note
    Use a pry bar as needed between the crush cans and the front bumper beam to help release.
  10. Remove the LH and RH front end module connectors from the front end carrier.
  11. Remove the FEM (front end module) harness from the front end carrier (4x clips, 2x connectors, 1x tab, 1x locking tab).
  12. Remove the LH bolt on the top of the front end carrier. Repeat this step for the RH side.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 13 mm socket
  13. Remove the front end carrier assembly from the vehicle.
  14. Use a bungee cord to support the center fan module.
    Informational PurposesAn informational icon, calling your attention
    Note
    Install the bungee cord under and across the cooling fan module assembly, ensure that the anchors are fully inserted into the crush can opening.
  15. With a paint pen, mark the bolts that attach the hood latch assembly to the front end carrier, and then remove the bolts.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 10 mm socket
  16. Remove the bolts that attach the hood latch actuator to the front end carrier.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 10 mm socket
  17. Remove the bolts (x4) and release the tabs (x2) that attach the upper leg support to the front end carrier.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 10 mm socket
  18. Disconnect the electrical harness connector from the radar sensor.
  19. Release the holding tab that attaches the radar sensor to the front radar sensor bracket, and then remove the sensor from the bracket.
  20. Remove the bolts (x2) that attach the front radar bracket to the front end carrier, and then remove the radar bracket from the assembly.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 10 mm socket
  21. Remove the bolts (x2) that attach LH and RH lower grille FEM brackets to the front end carrier.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 10 mm socket

Install

  1. Install the bolts (x2) that attach LH and RH lower grille FEM brackets to the front end carrier.
    8 Nm (5.9 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 10 mm socket
  2. Position the front radar bracket onto the front end carrier, and then install the bolts (x2) that attach the bracket to the front end carrier.
    8 Nm (5.9 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 10 mm socket
  3. Install the front radar into the radar bracket.
  4. Connect the electrical harness connector to the radar sensor.
  5. Install the bolts (x4) and tabs (x2) that attach the upper leg support to the front end carrier.
    8 Nm (5.9 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 10 mm socket
    Figure 1. Bolts (x4)
    Figure 2. Tabs
  6. Position the hood latch actuator onto the front end carrier, and then install the bolts that attach the hood latch actuator to the front end carrier.
    8 Nm (5.9 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 10 mm socket
  7. Position the hood latch assembly onto the front end carrier, and then install the bolts that attach the hood latch assembly to the front end carrier.
    8 Nm (5.9 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Note
    Align the bolts paint marks to keep the hood alignment.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 10 mm socket
  8. With assistance, remove the bungee cord from the cooling fan module.
  9. Position the front end carrier assembly onto the vehicle.
  10. Install the LH bolt on top of the front end carrier. Repeat this step for the RH side.
    16 Nm (11.8 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 13 mm socket
  11. Install the ankle catcher. See Ankle Catcher (Remove and Replace).
  12. Torque the bolts that attach the LH and RH of the cooling fan module to the front support beam.
    10 Nm (7.4 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Note
    Assistance is recommended to support the assembly.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 8 mm socket
  13. Install the LH and RH front end module connectors to the front end carrier.
  14. Install the FEM (front end module) harness to the front end carrier (4x clips, 2x connectors, 1x tab, 1x locking tab).
  15. Install the LH and RH front end module connectors to the front end carrier.
  16. Install the front bumper beam to the crush cans.
    Informational PurposesAn informational icon, calling your attention
    Note
    Use a dead blow hammer as needed with proper force to install.
  17. Install the new bolts (x4) that attach the front bumper beam with the energy absorbers to the LH and RH crush cans.
    75 Nm (55.3 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 15 mm socket
  18. Connect the impact sensor connectors (x2) below the LH and RH sides of the front bumper beam.
    Informational PurposesAn informational icon, calling your attention
    Note
    Engage the locking tab.
  19. Lower the vehicle.
  20. Install the front fascia. See Fascia - Front (Remove and Install).
  21. Connect 12V power. See 12V/LV Power (Disconnect and Connect).
  22. Perform the following routine using Service Mode or Toolbox (see ): TEST-SELF_VCFRONT_X_THERMAL-PERFORMANCEvia Service Mode:Thermal ➜ Actions ➜ Test Thermal Performancevia Service Mode Plus:
    • Drive Inverter ➜ Front Drive Inverter Replacement ➜ Thermal System Test
    • Drive Inverter ➜ Rear Drive Inverter Replacement ➜ Thermal System Test
    • Drive Inverter ➜ Rear Left Drive Inverter Replacement ➜ Thermal System Test
    • Drive Inverter ➜ Rear Right Drive Inverter Replacement ➜ Thermal System Test
    • Drive Unit ➜ Front Drive Unit Replacement ➜ Thermal System Test
    • Drive Unit ➜ Rear Drive Unit Replacement ➜ Thermal System Test
    via Toolbox:(link)
    Informational PurposesAn informational icon, calling your attention
    Note
    Select the "X" at the top right of the window to close once the routine is complete.
  23. If connected, disconnect the laptop from the vehicle.
  24. Install the underhood storage unit. See Underhood Storage Unit (Remove and Replace).
  25. Perform the front radar sensor calibration procedure. See #GUID-A9DFFB2F-DEA2-492D-A8D4-17F427644FEB.