15/10/2024 17:22:59

Dash Reinforcement Assembly

Repair Information

Review all collision repair general practices and safety documentation and wear the appropriate PPE (Personal Protective Equipment) before beginning this procedure.
This procedure can be completed without using a frame bench.

Parts List


Quantity	Description	Image / Notes
1	ASY - DASH WITH COWL LOWER AND TOEBOARD (Dash Reinforcement Assembly with Cowl Lower and Toeboard)
1	BUTYL FOIL PATCH 300X150x2MM (Butyl foil patch)	Tesla part number 1004969-00-A.
66	High Strength Structural Rivet, 6.5 mm
33	Rivet, 4.8 mm
12	Countersunk Rivet, 4.8 mm Short
4	Structural Countersunk Rivet, 6.5 mm
19	Countersunk Rivet, 4.8 mm Long
13	Structural Bulb Rivet, 6.5 mm

When ordering parts, refer to the Parts Catalog and enter the VIN of the vehicle being repaired to find the correct parts (and the part numbers) for the vehicle. Alternatively, use the search function in the Parts Catalog to find a specific part for the vehicle.

Repair Procedure

Remove the original component.
or Factory Spot Welds
Remove the Dash Reinforcement Assembly from the Dash With Cowl Lower and Toeboard Assembly service part.
Prepare for installation.
Note
A red X indicates a location where a factory-installed fastener is not being replaced.
or High Strength Structural Rivets, 6.5 mm
- A = 51 mm.
- B = 7 mm.
- C = 8 mm.
- D = 51 mm.
- E = 14 mm.
- F = 12 mm.
- G = 75 mm.
- H = 8 mm.
- I = 11 mm.
- J = 14 mm.
- K = 200 mm.
- L = 151 mm.
- M = 101 mm.
- N = 11 mm.
or Structural Bulb Rivets, 6.5 mm

or Structural Countersunk Rivets, 6.5 mm

or Countersunk Rivets, 4.8 mm Short

or Countersunk Rivets, 4.8 mm Long

or Rivets, 4.8 mm
Apply structural adhesive to the mating surfaces on the vehicle and the new component or components.
Install the new component or components.
After painting is complete, install the butyl patch as shown to cover the rivets installed to secure the Dash Reinforcement Assembly and the Torque Box.
Perform any necessary post-repair operations.