03/07/2024 15:58:55

Front Frame Rail Outer (Section)

Parts List

Quantity Description Image / Notes
2 M3 ASY, FRONT RAIL OUTER, SVC (Front Rail Outer)
16

High Strength Structural Rivet, 6.5 mm

8

Structural Countersunk Rivet, 6.5 mm

4 BLT,M8x16,M6 HF,[10.9],ZnAl,HD,OD14.9 Tesla part number 1011818-00-A.
4 NUT,M8-1.25,HF,Steel[10],ZnAl,BLACK Tesla part number 1006628-01-A.

When ordering parts, refer to the Parts Catalog and enter the VIN of the vehicle being repaired to find the correct parts (and the part numbers) for the vehicle. Alternatively, use the search function in the Parts Catalog to find a specific part for the vehicle.

Repair Procedure

  1. Remove the Shotgun Shear Wall.
  2. Cut the original component at the indicated locations.

    Cut Line

    Reference Line/Point

    • A = 45 mm
  3. Remove the original component.

    or Factory Spot Welds

  4. Cut one of the new Front Frame Rail Outer components as indicated below to make the new component.
    • B = 530 mm
  5. Cut one of the new Front Frame Rail Outer components as indicated below to create a reinforcement plate.
    • C = 570 mm
    • D = 507 mm
  6. Prepare for installation.

    or Installation Spot Welds

    or High Strength Structural Rivets, 6.5 mm

    or Structural Countersunk Rivets, 6.5 mm

    or Bolts

  7. Apply structural adhesive to the mating surfaces on the vehicle and the new component or components.
  8. Install the new component or components.
    Torque the bolts to 13 Nm.
  9. Perform resistance spot welding.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    Warning
    Failure to follow all welding safety precautions, including the use of personal protective equipment, could result in serious injury or property damage. Only technicians who have completed Tesla’s approved welding training are authorized to weld structural components on Tesla vehicles.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Do not weld on a Tesla vehicle before performing the Vehicle Electrical Isolation Procedure (refer to the vehicle-specific Service Manual for more information on the Vehicle Electrical Isolation Procedure). Welding on a Tesla vehicle with an energized high or low voltage system might damage vehicle components.
  10. Install the Shotgun Shear Wall.
  11. Perform any necessary post-repair operations.