03/07/2024 15:59:00

Front Header Extension

Parts List

Quantity Description Image / Notes
1 MY FRT HEADER EXTENSION SVC E-COATED (Front Header Extension)
11

Structural Bulb Rivet, 6.5 mm

4

Flow Form Rivet S38

When ordering parts, refer to the Parts Catalog and enter the VIN of the vehicle being repaired to find the correct parts (and the part numbers) for the vehicle. Alternatively, use the search function in the Parts Catalog to find a specific part for the vehicle.

Repair Procedure

  1. Remove the original component.

    or Factory Spot Welds

  2. Prepare for installation.

    or Installation Spot Welds

    or Structural Bulb Rivets, 6.5 mm

    or Flow Form Rivets, S38

  3. Apply structural adhesive to the mating surfaces on the vehicle and the new component or components.
  4. Install the new component or components.
  5. Perform resistance spot welding.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    Warning
    Failure to follow all welding safety precautions, including the use of personal protective equipment, could result in serious injury or property damage. Only technicians who have completed Tesla’s approved welding training are authorized to weld structural components on Tesla vehicles.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Do not weld on a Tesla vehicle before performing the Vehicle Electrical Isolation Procedure (refer to the vehicle-specific Service Manual for more information on the Vehicle Electrical Isolation Procedure). Welding on a Tesla vehicle with an energized high or low voltage system might damage vehicle components.
  6. Perform any necessary post-repair operations.