03/07/2024 16:10:07
Quarter Outer Skin
Repair Information
- Review all collision repair general practices and safety documentation and wear the appropriate PPE (Personal Protective Equipment) before beginning this procedure.
- This procedure can be completed without using a frame bench.
Parts List
Quantity | Description | Image / Notes |
---|---|---|
1 | MY REAR QUARTER OUTER PNL, SVC E-COAT (Quarter Outer Skin) | |
6 | ||
10 |
When ordering parts, refer to the Parts Catalog and enter the VIN of the vehicle being repaired to find the correct parts (and the part numbers) for the vehicle. Alternatively, use the search function in the Parts Catalog to find a specific part for the vehicle.
Repair Procedure
- Cut the original component at the indicated locations.
- Remove the original component.
-
Prepare for installation.
NoteA red X indicates a location where a factory-installed fastener is not being replaced.or Flow Form Rivets, S08
- G = 85 mm
- H = 13 mm
NoteThe gap between the adjacent panels of the butt joints for this repair should be as small as possible to maximize joint strength. -
Apply seam sealer in the
area where the Charge Port Housing Bracket makes direct contact to the
Quarter Panel skin and the factory foam baffle.
CAUTIONThis procedure calls for a seam sealer with a cured elongation rating of greater than 150%. This is to prevent visible distortion of the quarter panel’s exterior surface where the Charge Port Housing Bracket is bonded to the inside of the panel.CAUTIONIf using a seam sealer not designed for application over bare metal surfaces, the mating surface on the inside of the quarter panel will require refinishing prior to installing the Charge Port Housing Assembly. Refer to the technical data sheet for the seam sealing product being used.
- Apply structural adhesive to the mating surfaces on the vehicle and the new component or components.
- Install the new component or components.
-
Perform resistance spot
welding.
or Installation Spot WeldsWarningFailure to follow all welding safety precautions, including the use of personal protective equipment, could result in serious injury or property damage. Only technicians who have completed Tesla’s approved welding training are authorized to weld structural components on Tesla vehicles.CAUTIONDo not weld on a Tesla vehicle before performing the Vehicle Electrical Isolation Procedure (refer to the vehicle-specific Service Manual for more information on the Vehicle Electrical Isolation Procedure). Welding on a Tesla vehicle with an energized high or low voltage system might damage vehicle components.
-
Perform GMA welding.
or Steel Plug WeldsWarningFailure to follow all welding safety precautions, including the use of personal protective equipment, could result in serious injury or property damage. Only technicians who have completed Tesla’s approved welding training are authorized to weld structural components on Tesla vehicles.WarningTo maintain vehicle crash integrity, use only approved welding wire and an approved GMA welder to perform GMA welding on Tesla vehicles. Refer to Approved Gas Metal Arc (GMA) Welders and Welding Wire for information on approved GMA welders and welding wire.CAUTIONDo not weld on a Tesla vehicle before performing the Vehicle Electrical Isolation Procedure (refer to the vehicle-specific Service Manual for more information on the Vehicle Electrical Isolation Procedure). Welding on a Tesla vehicle with an energized high or low voltage system might damage vehicle components.NoteBefore GMA welding, a test weld using material of the same gauge and type should be performed to make sure that the welding equipment settings produce a satisfactory joint.
- Perform any necessary post-repair operations.