03/07/2024 15:58:50

Dogleg Lower

Repair Information

Any individual section or any combination of sections of the Dogleg Lower can be replaced so long as the referenced cut lines from the Dogleg Lower Section Descriptions portion of this document are used.
Review all collision repair general practices and safety documentation and wear the appropriate PPE (Personal Protective Equipment) before beginning this procedure.
This procedure can be completed without using a frame bench.

Parts List


Quantity	Description	Image / Notes
1	Dogleg Lower (Dogleg Lower Complete)
6	Structural Bulb Rivet, 6.5 mm
6	Flow Form Rivet S38

When ordering parts, refer to the Parts Catalog and enter the VIN of the vehicle being repaired to find the correct parts (and the part numbers) for the vehicle. Alternatively, use the search function in the Parts Catalog to find a specific part for the vehicle.

Dogleg Lower Section Descriptions


Dogleg Lower Sectioning
The Dogleg Lower (shown below) is a single component, and can be replaced as a single repair:	Alternatively, instead of replacing the complete Dogleg Lower, areas of the Dogleg Lower can be replaced using portions of the Dogleg Lower using the cut lines described in this document.


Door Ring Outer Section Descriptions
Dogleg Section Cut Line Reference Line/Point A = 74 mm B = 107 mm Structural Bulb Rivet, 6.5 mm Note Create a reinforcement plate 75 mm wide, and install it as indicated.

Repair Procedure

Remove the necessary portion of the Body Side Outer to expose the underlying component being replaced.
Remove the original component.

Note
If replacing a section of the Dogleg Lower: Remove only the section and the fasteners in the section being replaced.

or Factory SPRs

or Factory Spot Welds
Prepare for installation.

or Installation Spot Welds

or Structural Bulb Rivets, 6.5 mm

or Flow Form Rivets, S38
Apply structural adhesive to the mating surfaces on the vehicle and the new component or components.
Install the new component or components.
Perform resistance spot welding.

Warning
Failure to follow all welding safety precautions, including the use of personal protective equipment, could result in serious injury or property damage. Only technicians who have completed Tesla’s approved welding training are authorized to weld structural components on Tesla vehicles.

CAUTION
Do not weld on a Tesla vehicle before performing the Vehicle Electrical Isolation Procedure (refer to the vehicle-specific Service Manual for more information on the Vehicle Electrical Isolation Procedure). Welding on a Tesla vehicle with an energized high or low voltage system might damage vehicle components.
Install the portion of the Body Side Outer that was removed to expose the component being replaced.
Install the fastener as indicated.

or Flow Form Rivets, S38
Perform any necessary post-repair operations.