安装更换组件

新组件安装完毕后,请完成所有必要的维修后操作

安装泡沫挡板

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如果车辆设有原厂泡沫挡板,并在连接到所要更换的组件,那么该泡沫挡板应该已从原装组件上拆下并保存起来。如果更换组件未提供新泡沫挡板,可在新组件上安装原始泡沫挡板。
  1. 在泡沫挡板的对接边缘上涂抹一串条状聚氨酯密封剂。
  2. 泡沫挡板在新组件的安装位置应与其在原装组件上的位置相同。

涂抹粘合剂

  1. 集合涂抹粘合剂所需的所有零件、设备和耗材。
    Warning IconA warning icon, calling your attention to a possibly risky situation
    警告
    Adhesives, sealants, and foam products must be used as specified in the repair procedure. Use only Tesla-approved adhesives, sealants, and foam products; refer to 获批化学品 for a list of currently approved products.
  2. 检测已批准粘合剂的技术规格,确保有足够的时间在所处的温度和湿度条件下完成所有组装步骤。
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    如果在维修程序中执行电阻点焊,请在粘合剂凝固之前完成焊接。确保将焊接时间囊括到计算之中。
  3. 使用异丙基乙醇 (IPA) 清理新组件和车辆上所有对接面。
    Warning IconA warning icon, calling your attention to a possibly risky situation
    警告
    If any bare metal mating surfaces have been exposed for two hours or longer, abrade the mating surfaces again to remove oxidation, then clean the mating surfaces with isopropyl alcohol (IPA).
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    警告
    Wipe off the remaining isopropyl alcohol with a clean, dry towel immediately after application. Do not let the remaining isopropyl alcohol air dry. Allowing the remaining isopropyl alcohol to air dry can compromise the adhesive bond.
  4. 涂抹结构型粘合剂:
    1. 在车辆上涂抹一条结构型粘合剂。
    2. 将涂在车辆上的结构型粘合剂抹匀。
    3. 在替换组件上涂抹一条结构型粘合剂。
    4. 将涂在替换组件上的结构型粘合剂抹匀。
    5. 车辆新组件的已抹匀结构型粘合剂上再涂一条新的结构型粘合剂。
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      切勿同时车辆新组件上涂抹新的结构型粘合剂。

固定新组件

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固定新组件之前,请在新组件和车辆上完成所有必要的准备步骤
  1. 在车辆上将新组件放置入位,并使用夹子和/或固定装置将其固定。
    Warning IconA warning icon, calling your attention to a possibly risky situation
    警告
    固定组件时,应看到结构型粘合剂沿着所有配合表面之间的接缝挤出,但 GMA 焊接点的 25 毫米范围内不应该有结构型粘合剂。
  2. 插入所有紧固件(铆钉、HUCK BOM 以及螺母或螺栓),但此时切勿完全安装。
  3. 使用自冲铆钉或焊缝夹住所有即将固定的区域。
    Warning IconA warning icon, calling your attention to a possibly risky situation
    警告
    只能在电阻点焊部位 200 毫米(8 英寸)范围内使用绝缘夹钳。如果电阻点焊部位 200 毫米(8 英寸)范围内有分流(未绝缘)夹钳,请勿执行电阻点焊。
  4. 插入所有抽芯铆钉、流型铆钉、 和 HUCK BOM。
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    请参阅已批准的紧固件安装工具的操作说明,了解如何安装相关紧固件。 Use only approved fastener installation tools for structural repairs. Refer to 已批准用于结构维修的紧固件和紧固件工具 for a list of current approved fastener installation tools.
  5. 按照维修程序指定的扭矩值拧紧各螺母和螺栓。
  6. 安装所有自冲铆钉。
    Warning IconA warning icon, calling your attention to a possibly risky situation
    警告
    使用维修程序指定的模具安装各自冲铆钉。如模具使用不当,可能导致组件过早分离。
  7. 必要时执行电阻点焊。
    Warning IconA warning icon, calling your attention to a possibly risky situation
    警告
    Failure to follow all welding safety precautions, including the use of personal protective equipment, could result in serious injury or property damage. Only technicians who have completed Tesla’s approved welding training are authorized to weld structural components on Tesla vehicles.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    警告
    Do not weld on a Tesla vehicle before performing the Vehicle Electrical Isolation Procedure (refer to the vehicle-specific Service Manual for more information on the Vehicle Electrical Isolation Procedure). Welding on a Tesla vehicle with an energized high or low voltage system might damage vehicle components.
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    焊接已拆除原厂点焊焊缝的区域时,请在拆除原厂点焊焊缝的相同位置放置安装点焊焊缝。
  8. 将面板夹放置在所有未使用紧固件或焊缝固定的区域内,确保面板之间有良好的粘合度。
  9. 清理面板之间挤出的所有多余粘合剂,以及在安装过程中被粘合剂污染的所有设备。
    Warning IconA warning icon, calling your attention to a possibly risky situation
    警告
    After securing the component, no structural adhesive may be within 25 mm of any GMA weld location (structural adhesive within the GMA weld location can cause weld failure).
  10. 强制凝固结构型粘合剂,或让粘合剂有足够的时间在环境温度下凝固。
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    请参阅所使用的结构粘合剂的技术规格,以判定结构型粘合剂达到预期强度的热量和/或时间量。
    Warning IconA warning icon, calling your attention to a possibly risky situation
    警告
    强制凝固位于高压电池附近的维修区中的粘合剂时,切勿允许高压电池温度超过 74°C (165°F)。较长时间加热会让高压电池超出 74°C (165°F),可能导致人身伤害和/或电池损伤。
  11. 必要时执行 GMA 焊接。
    Warning IconA warning icon, calling your attention to a possibly risky situation
    警告
    Do not weld on a Tesla vehicle before performing the Vehicle Electrical Isolation Procedure (refer to the vehicle-specific Service Manual for more information on the Vehicle Electrical Isolation Procedure). Welding on a Tesla vehicle with an energized high or low voltage system might damage vehicle components.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    警告
    切勿焊接与下方结构组件直接接触的面板,维修程序明确指出的情况除外。焊接导致的受热区域会削弱下方结构组件的强度。
    Warning IconA warning icon, calling your attention to a possibly risky situation
    警告
    Before GMA welding, make sure that the structural adhesive is dry to the touch. If the structural adhesive is not dry to the touch before GMA welding, the strength of the adhesive bond might be compromised.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    警告
    Failure to follow all welding safety precautions, including the use of personal protective equipment, could result in serious injury or property damage. Only technicians who have completed Tesla’s approved welding training are authorized to weld structural components on Tesla vehicles.
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    Before GMA welding, a test weld using material of the same gauge and type should be performed to make sure that the welding equipment settings produce a satisfactory joint.

恢复卷边法兰

  1. 折叠卷边法兰。
  2. 为重叠区域涂抹接缝密封剂