2024-07-17

围板外件总成（不带顶部槽）

Repair Information

注

如果维修区域包含车顶纵梁的任一部分，请勿使用此程序；可参阅车身侧外件。

Review all collision repair general practices and safety documentation and wear the appropriate PPE (Personal Protective Equipment) before beginning this procedure.
This procedure can be completed without using a frame bench.
只要使用本文档中围板外件总成区块说明部分指定的参考切割线，即可更换车身侧外件总成的任何一个区块或多个区块的任意组合。

使用本文档

本文档包含两大部分：

围板外件总成区块说明阐述必要时切割围板外件总成（或子总成）的位置和方法，用于更换围板外件总成的损坏区域，或者为车辆结构底部零件留出操作空间。参考区块说明判定在维修时根据需要成功切割车身侧外件总成的位置。
注
只要使用本文档标示的参考切割位置，即可逐个更换或组合更换围板外件总成的各个区块。
注
对螺栓孔位置的测量应以参考孔洞的中心为起点，除非区块说明中有不同的表述。
本文档的 Repair Procedure 部分提供了更换整个围板外件总成所需的信息。如欲更换围板外件的各个区块，而非整个围板外件总成，请参考各步骤的相关部分来确定需要哪些零件和紧固件，以及完成维修需要执行哪些步骤。

Parts List


Quantity	Description	Image / Notes
1	ASSEMBLY, REAR QUARTER OUTER（后围外件总成）
10	Structural Bulb Rivet, 6.5 mm
12 LH 或 11 RH	Flow Form Rivet S18

When ordering parts, refer to the Parts Catalog and enter the VIN of the vehicle being repaired to find the correct parts (and the part numbers) for the vehicle. Alternatively, use the search function in the Parts Catalog to find a specific part for the vehicle.

围板外件总成区块说明


围板外件总成分割
围板外件总成属于单个总成，可整体更换，也可不更换整个围板外件总成，而是参考本文档所述的切割线，分区域更换整个围板外件总成的各个部分。


围板外件区块说明	接头说明
围板外壳区块 Cut Line 警告切勿在底部后轮罩加固件的正上方切割车身侧外件面板。 Reference Line/Point A = 75 mm. B = 5 mm. 注从孔的侧面测量，如图所示。 GMA Weld 注本区块对接接头的相邻面板之间的间隙应尽可能小，以最大限度提高连接强度。注使用结构型粘合剂填充焊缝中的间隙，并在焊接后密封任何外露的焊缝。
转向部分区块 Cut Line Reference Line/Point C = 110 mm. 注从孔的侧面测量，如图所示。警告切勿在底部铝制组件的正上方切割钢制车身侧外件面板。底部组件（红色突出显示部分）包括后轮罩加固件和后轮拱总成。 GMA Weld 注本区块对接接头的相邻面板之间的间隙应尽可能小，以最大限度提高连接强度。注焊接后密封所有外露的焊缝。
后门槛区块 Cut Line Reference Line/Point D = 350 mm. GMA Weld 注可在指定切割线每一侧的 50 毫米范围内进行切割。注本区块对接接头的相邻面板之间的间隙应尽可能小，以最大限度提高连接强度。注焊接后密封所有外露的焊缝。
后车顶纵梁区块注如果维修区域包含车顶纵梁的任一部分，请勿使用此程序；可参阅车身侧外件。

Repair Procedure

从后围外件总成维修零件上拆下顶部槽。
or Factory Spot Welds
or Drill through factory spot welds
注
When drilling out spot welds, use a drill bit that creates a hole correctly sized for the fastener that will replace the spot weld.
Remove the original component.
or Factory Spot Welds
注
不要去除用黄色圆圈突出显示区域内的点焊焊缝。

or Factory SPRs

or Drill through factory spot welds
注
When drilling out spot welds, use a drill bit that creates a hole correctly sized for the fastener that will replace the spot weld.
分开轮拱法兰。
Prepare for installation.

注
A red X indicates a location where a factory-installed fastener is not being replaced.

or Installation Spot Welds

or Steel Plug Welds

GMA Weld

or Structural Bulb Rivets, 6.5 mm

or Flow Form Rivets, S18
Apply structural adhesive to the mating surfaces on the vehicle and the new component or components.
Install the new component or components.

注
仅限使用结构型粘合剂固定车身侧外件底部法兰。
折叠轮拱法兰。
Perform resistance spot welding.
or Installation Spot Welds
警告
Failure to follow all welding safety precautions, including the use of personal protective equipment, could result in serious injury or property damage. Only technicians who have completed Tesla’s approved welding training are authorized to weld structural components on Tesla vehicles.

警告
Do not weld on a Tesla vehicle before performing the Vehicle Electrical Isolation Procedure (refer to the vehicle-specific Service Manual for more information on the Vehicle Electrical Isolation Procedure). Welding on a Tesla vehicle with an energized high or low voltage system might damage vehicle components.
Perform GMA welding.
or Steel Plug Welds
GMA Weld

警告
Failure to follow all welding safety precautions, including the use of personal protective equipment, could result in serious injury or property damage. Only technicians who have completed Tesla’s approved welding training are authorized to weld structural components on Tesla vehicles.

警告
To maintain vehicle crash integrity, use only approved welding wire and an approved GMA welder to perform GMA welding on Tesla vehicles. Refer to 已批准的气体保护金属极弧 (GMA) 焊接器和焊丝 for information on approved GMA welders and welding wire.

警告
Do not weld on a Tesla vehicle before performing the Vehicle Electrical Isolation Procedure (refer to the vehicle-specific Service Manual for more information on the Vehicle Electrical Isolation Procedure). Welding on a Tesla vehicle with an energized high or low voltage system might damage vehicle components.

注
Before GMA welding, a test weld using material of the same gauge and type should be performed to make sure that the welding equipment settings produce a satisfactory joint.
用结构型粘合剂填充所示接缝。
对于红色圆圈标示的塞焊焊缝，密封在该塞焊焊缝背面钻孔后留下的孔。
折叠轮拱法兰。
如果原充电端口外壳设有接地线或线束连接点，请在新充电端口外壳上为防松螺母或固定夹钻一个孔。（请参阅充电端口外壳总成程序，了解有关孔洞尺寸和位置的信息。）
Perform any necessary post-repair operations.

围板外件区块说明	接头说明
围板外壳区块 Cut Line 警告切勿在底部后轮罩加固件的正上方切割车身侧外件面板。 Reference Line/Point A = 75 mm. B = 5 mm. 注从孔的侧面测量，如图所示。 GMA Weld 注本区块对接接头的相邻面板之间的间隙应尽可能小，以最大限度提高连接强度。注使用结构型粘合剂填充焊缝中的间隙，并在焊接后密封任何外露的焊缝。
转向部分区块 Cut Line Reference Line/Point C = 110 mm. 注从孔的侧面测量，如图所示。警告切勿在底部铝制组件的正上方切割钢制车身侧外件面板。底部组件（红色突出显示部分）包括后轮罩加固件和后轮拱总成。 GMA Weld 注本区块对接接头的相邻面板之间的间隙应尽可能小，以最大限度提高连接强度。注焊接后密封所有外露的焊缝。
后门槛区块 Cut Line Reference Line/Point D = 350 mm. GMA Weld 注可在指定切割线每一侧的 50 毫米范围内进行切割。注本区块对接接头的相邻面板之间的间隙应尽可能小，以最大限度提高连接强度。注焊接后密封所有外露的焊缝。
后车顶纵梁区块注如果维修区域包含车顶纵梁的任一部分，请勿使用此程序；可参阅车身侧外件。