2025-03-14
车身侧外件
Repair Information
- Review all collision repair general practices and safety documentation and wear the appropriate PPE (Personal Protective Equipment) before beginning this procedure.
- This procedure can be completed without using a frame bench.
- 车身侧外件总成可以：
- 使用 M3 ASY、BODY SIDE OUTER 维修零件和本文档 Repair Procedure 部分的说明，在一次维修中作为一个完整组件进行更换。
- 使用 维修总成 中显示的任意预切割维修总成予以修复。如欲使用维修总成更换车身侧外件的某个部分（非整个车身侧外件总成），请仅使用Repair Procedure中各步骤的相应内容来判断所需的零件和紧固件，以及完成维修所需的步骤。
- 在大于或小于维修总成的区块中进行维修。只要遵循分割指南中的指南，就可以更换车身侧外件总成的任何一个区块或多个区块的任意组合。
Parts List
| Quantity | Description | Image / Notes |
|---|---|---|
| 1 | M3 ASY, BODY SIDE OUTER（车身侧外件） |
注 如欲切割车身侧外件，可能会使用预切割的子总成。 |
| 1 | PLUG,ROUND,25MM,TPV,BLK |
Tesla 零件号 1077461-00-A。
注 仅在维修 2020 年 10 月 5 日之前所生产车辆的围板区块时需要。 |
| 10 |
Structural Bulb Rivet, 6.5 mm
|
|
| 2 |
Countersunk Rivet, 4.8 mm Short
|
|
| 1 |
Countersunk Rivet, 4.8 mm Long
|
|
| 2 |
Structural Countersunk Rivet, 6.5 mm
|
|
| 11 |
Flow Form Rivet S18
|
|
| 1 |
Flow Form Rivet S28
|
|
| 2 |
Bolt
, SEMS,[FL],HX,M8X23.5,[109],G1009,PTC |
Tesla 零件号 1063260-00-C。 |
| 1 |
 Rivnut,M6x1,4.0mm GRP,STL,ZnNi |
Tesla 零件号 1038174-00-A。 注 使用情况：仅当维修围板区块时，并且车辆使用防松螺母将接地线连接到充电端口外壳总成上。 |
维修总成
除了 Parts List 中显示的 M3 ASY、BODY SIDE OUTER，还提供了以下维修总成。
| 车身侧外件维修总成 | ||
|---|---|---|
| ASY, A PLR BODY SIDE OTR | ASY, B PLR BODY SIDE OTR | ASY, REAR QUARTER OUTER ASSY |
 |  |  |
分割指南
一般分割指南：
- 如果某区块维修需要拆除或安装额外的面板或总成，请参考适用于各面板或总成的特定维修程序执行必要的步骤。
- 如下所述，可以切开间隙孔或非功能孔（外饰孔）。
- 切勿在螺栓孔中心 25 毫米范围内进行切割。
- 除非特别说明，否则区块在对接接头处无需紧固件。
- 衬垫板可安装在区块之间的对接接头处（如创建和安装衬垫板中所述）。
- 对接接头面板之间的缝隙应尽可能小，以最大限度地提高接头强度。
- GMA 焊接区块对接接头。
- 焊接后密封所有外露的焊缝。
- 如果对接接头包括法兰，请勿在法兰上焊接（法兰仅使用结构型粘合剂固定）。
注
在分割车身侧外件时，请勿切割下方面板。
下面的图像显示了车身侧外件（整体）。彩色区域表示是否允许分割。将车辆车身侧外件的损坏区域与下图进行比较，然后根据与突出显示区域的颜色对应的维修条件确定用于判断该组件损坏区域是否可分割的条件。
| 车身侧外件分割 | |
|---|---|
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|
注
维修总成的分割与车身侧外件（整体）的相应区域相同。 |
|
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注 如果在此区域进行分割，请不要在所示区域焊接对接接头；而是使用结构型粘合剂填充接缝。 
|
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|
警告 如果要在此区域进行分割，由于底部有铝板，焊接时请务必小心。 
|
根据上图中使用的颜色，允许进行如下维修：
| 区域颜色 | 区域可维修性 |
|---|---|
| 绿色区域： | 允许在这些区域进行分割。 |
| 黄色区域： | 允许在这些区域进行分割。 泡沫位于面板后方。 注 如果要在此区域进行分割，请取出泡沫，然后清洁该区域以免污染焊缝。 |
| 红色区域： | 不允许进行分割。 |
Repair Procedure
- 如需更换车身侧外件的区块：在 分割指南 中所述的区块切割线位置标记车身侧外件。
-
Remove the original component.
or 
Factory Spot Welds
or 
Drill through factory spot welds
注When drilling out spot welds, use a drill bit that creates a hole correctly sized for the fastener that will replace the spot weld.
or 
Factory SPRs
or Bolts
-
分开轮拱法兰。
-
Prepare for installation.
注如欲更换车身侧外件（非整个车身侧外件总成）的区块，请使用各步骤的相应内容来判断需要哪些零件、紧固件和步骤，以便完成维修。注A red X indicates a location where a factory-installed fastener is not being replaced.
or Countersunk Rivets, 4.8 mm Short
or Countersunk Rivets, 4.8 mm Long
or Structural Bulb Rivets, 6.5 mm
注确保红圈标示的铆钉连接上所有底层面板。
or Structural Countersunk Rivets, 6.5 mm
or 
Installation Spot Welds
or 
Steel Plug Welds
-
如果要更换 2020 年 10 月 5 日之前所生产车辆的车身侧外件的围板区块，请使用底层面板作为参照，在下图绿色标示的位置标记并切出 2 个孔。
- Apply structural adhesive to the mating surfaces on the vehicle and the new component or components.
-
Install the new component or components.
将这些螺栓拧紧至 35 Nm。注仅限使用结构型粘合剂固定车身侧外件底部法兰。
-
Perform resistance spot
welding.
or Installation Spot Welds
or Steel Plug Welds
警告Failure to follow all welding safety precautions, including the use of personal protective equipment, could result in serious injury or property damage. Only technicians who have completed Tesla’s approved welding training are authorized to weld structural components on Tesla vehicles.警告Do not weld on a Tesla vehicle before performing the Vehicle Electrical Isolation Procedure (refer to the vehicle-specific Service Manual for more information on the Vehicle Electrical Isolation Procedure). Welding on a Tesla vehicle with an energized high or low voltage system might damage vehicle components.
-
如需更换车身侧外件的区块，请在对接接头上执行 GMA 焊接。
GMA Weld
警告Do not weld the panel where it directly contacts the high strength panels underneath. The heat from welding might weaken the strength of the underlying high strength steel structure.警告Failure to follow all welding safety precautions, including the use of personal protective equipment, could result in serious injury or property damage. Only technicians who have completed Tesla’s approved welding training are authorized to weld structural components on Tesla vehicles.警告To maintain vehicle crash integrity, use only approved welding wire and an approved GMA welder to perform GMA welding on Tesla vehicles. Refer to 已批准的气体保护金属极弧 (GMA) 焊接器和焊丝 for information on approved GMA welders and welding wire.警告Before GMA welding, make sure that the structural adhesive is dry to the touch. If the structural adhesive is not dry to the touch before GMA welding, the strength of the adhesive bond might be compromised.警告Do not weld on a Tesla vehicle before performing the Vehicle Electrical Isolation Procedure (refer to the vehicle-specific Service Manual for more information on the Vehicle Electrical Isolation Procedure). Welding on a Tesla vehicle with an energized high or low voltage system might damage vehicle components.注Before GMA welding, a test weld using material of the same gauge and type should be performed to make sure that the welding equipment settings produce a satisfactory joint. -
折叠轮拱法兰。
-
如果要更换 2020 年 10 月 5 日之前所生产车辆的车身侧外件的围板区块，
请执行 GMA 焊接，将红色标示的孔封闭。
警告Do not weld the panel where it directly contacts the high strength panels underneath. The heat from welding might weaken the strength of the underlying high strength steel structure.警告Failure to follow all welding safety precautions, including the use of personal protective equipment, could result in serious injury or property damage. Only technicians who have completed Tesla’s approved welding training are authorized to weld structural components on Tesla vehicles.警告To maintain vehicle crash integrity, use only approved welding wire and an approved GMA welder to perform GMA welding on Tesla vehicles. Refer to 已批准的气体保护金属极弧 (GMA) 焊接器和焊丝 for information on approved GMA welders and welding wire.警告Before GMA welding, make sure that the structural adhesive is dry to the touch. If the structural adhesive is not dry to the touch before GMA welding, the strength of the adhesive bond might be compromised.警告Do not weld on a Tesla vehicle before performing the Vehicle Electrical Isolation Procedure (refer to the vehicle-specific Service Manual for more information on the Vehicle Electrical Isolation Procedure). Welding on a Tesla vehicle with an energized high or low voltage system might damage vehicle components.注Before GMA welding, a test weld using material of the same gauge and type should be performed to make sure that the welding equipment settings produce a satisfactory joint.
-
如果要更换 2020 年 10 月 5 日之前所生产车辆的车身侧外件的围板区块，请在图示的孔中安装直通插头。
-
如欲更换围板区块，并且原充电端口外壳设有接地线或线束连接点，请在新充电端口外壳上为防松螺母或固定夹钻一个孔。
Rivnut
请参阅充电端口外壳程序，了解有关孔洞尺寸和位置的信息。
- Perform any necessary post-repair operations.
