2026-08-09

Insulator - Lower - Fastcharge - PN Prefixed with 2xx (Remove and Replace)

Correction code 1630022102 FRT 1.56 NOTE: Unless otherwise explicitly stated in the procedure, the correction code and its associated FRT reflect all of the work required to perform this procedure, including the linked procedures. Do not stack correction codes unless explicitly told to do so. NOTE: See Flat Rate Times to learn more about FRTs and how they are created. NOTE: See Personal Protection to make sure you are wearing proper PPE when performing the procedure below. NOTE: See Ergonomic Precautions for safe and healthy working practices.

Torque Specifications

Table 1. Torque Specifications: Insulator - Lower - Fastcharge (Remove and Replace) / Fast Charge Contactor - High Voltage Battery (Remove and Replace) / Insulator - Lower - Fastcharge - PN Prefixed with 2xx (Remove and Replace)
Description Torque Value Recommended Tools Reuse/Replace Notes
Bolts (x3) that attach the lower fastcharge insulator to the fastcharge contactor
5.5 Nm (4.1 lbs-ft)
  • RATCHET, 0.25IN SQ DR, HV INSULATED
  • SKT, 1/4" DR, E8 TORX EXTERNAL - 1115113-00-B
 Reuse

Remove

  1. Remove the DC link positive busbar from the fastcharge contactor assembly. See Busbar - Fast Charge Contactor to DC Bus - Positive - PN Prefixed with 2xx (Remove and Replace).
  2. Remove the DC link negative busbar from the fastcharge contactor assembly. See Busbar - Fast Charge Contactor to DC Bus - Negative - PN Prefixed with 2xx (Remove and Replace).
  3. Release the clips (x4) and location pins (x4), then remove the bolts (x3) that attach the fastcharge lower insulator to the fastcharge contactor assembly.
    Tip
    Use of the following tool(s) is recommended:
    • RATCHET, 0.25IN SQ DR, HV INSULATED
    • SKT, 1/4" DR, E8 TORX EXTERNAL - 1115113-00-B

Install

  1. Align the location pins (x4), secure the clips (x4), then install the bolts (x3) that attach the fastcharge lower insulator to the fastcharge contactor assembly.
    5.5 Nm (4.1 lbs-ft)
    Tip
    Use of the following tool(s) is recommended:
    • RATCHET, 0.25IN SQ DR, HV INSULATED
    • SKT, 1/4" DR, E8 TORX EXTERNAL - 1115113-00-B
  2. Install the DC link negative busbar to the fastcharge contactor assembly. See Busbar - Fast Charge Contactor to DC Bus - Negative - PN Prefixed with 2xx (Remove and Replace).
  3. Install the DC link positive busbar to the fastcharge contactor assembly. See Busbar - Fast Charge Contactor to DC Bus - Positive - PN Prefixed with 2xx (Remove and Replace).