Front Frame Rail (Complete)
Repair Information
- Review all collision repair general practices and safety documentation and wear the appropriate PPE (Personal Protective Equipment) before beginning this procedure.
- Properly mount the vehicle on a frame bench when performing this procedure.
Parts List
Quantity | Description | Image / Notes |
---|---|---|
1 | ASY - FRONT RAIL COMPLETE (Front Frame Rail – Complete) | |
1 | LONGITUDINAL UPPER (Longitudinal Upper) | |
38 | High Strength Structural Rivet, 6.5 mm | |
22 | Structural Bulb Rivet, 6.5 mm | |
2 | Countersunk Rivet, 4.8 mm Short | |
10 | Countersunk Rivet, 4.8 mm Long | |
1 | Rivet, 4.8 mm | |
1 | Structural Countersunk Rivet, 6.5 mm | |
5 | Bolt | Tesla part number 1011818-00-A. |
5 | Nut | Tesla part number 1006628-01-A. |
When ordering parts, refer to the Parts Catalog and enter the VIN of the vehicle being repaired to find the correct parts (and the part numbers) for the vehicle. Alternatively, use the search function in the Parts Catalog to find a specific part for the vehicle.
Repair Procedure
- Remove the Shotgun Outer.
- Remove the Dash Crossmember.
- Remove the Toeboard Outer Panel.
- Remove the original component.
- Prepare to install the Longitudinal Upper on the Front Rail Complete service part.
- Apply structural adhesive to the mating surfaces of the Longitudinal Upper on the Front Rail Complete service part.
- Install the Longitudinal Upper on the Front Rail Complete service part.
-
Prepare for installation.
or High Strength Structural Rivets, 6.5 mmNoteA red X indicates a location where a factory-installed fastener is not being replaced.or Structural Bulb Rivets, 6.5 mm
- A = 7 mm.
or Countersunk Rivets, 4.8 mm Short
or Countersunk Rivets, 4.8 mm Long
or Structural Countersunk Rivets, 6.5 mm
or Bolts
- Apply structural adhesive to the mating surfaces on the vehicle and the new component or components.
-
Install the new component or components.
Torque the bolts to 22 Nm.
- Install the Shotgun Outer.
- Install the fasteners as indicated.
- Install the Dash Crossmember.
- Install the Toeboard Outer.
- Install the Fender and Lamp Support Bracket.
- Install the fastener as indicated.
- Perform any necessary post-repair operations.