03/07/2024 16:01:10

B-Pillar Outer (Upper)

Repair Procedure

  1. Remove the necessary portion of the Body Side Outer Assembly to expose the underlying component being replaced.
  2. Cut the new Door Ring Outer Assembly as indicated below to make the new component.
  3. Remove the original component.

    or Factory Spot Welds

  4. Prepare for installation.
    Informational PurposesAn informational icon, calling your attention
    Note
    A red X indicates a location where a factory-installed fastener is not being replaced.

    or Installation Spot Welds

    or Structural Bulb Rivets, 6.5 mm

    or Countersunk Rivets, 4.8 mm Short

  5. Apply structural adhesive to the mating surfaces on the vehicle and the new component or components.
  6. Install the new component or components.
  7. Perform resistance spot welding.
    or Installation Spot Welds
    Warning IconA warning icon, calling your attention to a possibly risky situation
    Warning
    Failure to follow all welding safety precautions, including the use of personal protective equipment, could result in serious injury or property damage. Only technicians who have completed Tesla’s approved welding training are authorized to weld structural components on Tesla vehicles.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Do not weld on a Tesla vehicle before performing the Vehicle Electrical Isolation Procedure (refer to the vehicle-specific Service Manual for more information on the Vehicle Electrical Isolation Procedure). Welding on a Tesla vehicle with an energized high or low voltage system might damage vehicle components.
  8. Install the portion of the Body Side Outer Assembly that was removed to expose the component being replaced.
  9. Perform any necessary post-repair operations.