Shotgun Inner
Correction code:
10101016602
10101015802
NOTE:
Unless explicitly stated in the procedure, the above
correction code includes all Collision Repair and Service
repair work required to perform this procedure, including
the linked Collision Repair procedures and linked Service
procedures. Do not stack Collision Repair correction
codes unless explicitly told to do so. Depending
on the damage to the vehicle, additional repairs may be
required.
Repair Information
- Review all collision repair general practices and safety documentation and wear the appropriate PPE (Personal Protective Equipment) before beginning this procedure.
- This procedure can be completed without using a frame bench.
Parts List
| Quantity | Description | Image / Notes |
|---|---|---|
| 1 | ASY, SHOTGUN INNER (Shotgun Inner) | |
| 12 | High Strength Structural Rivet, 6.5 mm | |
| 16 | Structural Bulb Rivet, 6.5 mm | |
| 2 | Countersunk Rivet, 4.8 mm Short | |
| 1 | Flow Form Rivet S18 | |
| 1 | Flow Form Rivet S48 |
Repair Procedure
- Remove the Door - Front - LH (Remove and Install).
- Remove the Windshield (LHD) (Remove and Replace).
- Remove the Wheel Arch Liner - Front - LH (Remove and Replace).
- Remove the Fender Assembly - Front - LH (Remove and Install).
- Remove the Hood Assembly (Remove and Replace).
- Remove the Noise Absorber - Motor Bay - Front (Remove and Replace).
- Remove the Hinge - Active Hood - LH (Remove and Replace).
-
Remove the Shotgun Outer.
-
Remove the original component.
or Factory Spot Welds
or Drill through factory spot weldsNoteWhen drilling out spot welds, use a drill bit that creates a hole correctly sized for the fastener that will replace the spot weld. -
Prepare for installation.
NoteA red X indicates a location where a factory-installed fastener is not being replaced. Secure this location using structural adhesive only.
Reference Line/Point
High Strength Structural Rivet, 6.5 mm- A = 10 mm
- B = 24 mm
Structural Bulb Rivet, 6.5 mm- C = 74 mm
- D = 54 mm
- E = 14 mm
- F = 22 mm
- Apply structural adhesive to the mating surfaces on the vehicle and the new component or components.
- Install the new component or components.
-
Install the new Shotgun Outer.
-
Install the new Fender Support Bracket.
-
Install the fastener as indicated.
- Perform any necessary post-repair operations.
- Install the Hinge - Active Hood - LH (Remove and Replace).
- Install the Noise Absorber - Motor Bay - Front (Remove and Replace).
- Install the Hood Assembly (Remove and Replace).
- Install the Fender Assembly - Front - LH (Remove and Install).
- Install the Wheel Arch Liner - Front - LH (Remove and Replace).
- Install the Windshield (LHD) (Remove and Replace).
- Install the Door - Front - LH (Remove and Install).