Dash Reinforcement Assembly
Correction code:
10101029602
NOTE:
Unless explicitly stated in the procedure, the above
correction code includes all Collision Repair and Service
repair work required to perform this procedure, including
the linked Collision Repair procedures and linked Service
procedures. Do not stack Collision Repair correction
codes unless explicitly told to do so. Depending
on the damage to the vehicle, additional repairs may be
required.
Repair Information
- Review all collision repair general practices and safety documentation and wear the appropriate PPE (Personal Protective Equipment) before beginning this procedure.
- This procedure can be completed without using a frame bench.
Parts List
| Quantity | Description | Image / Notes |
|---|---|---|
| 1 | ASY - DASH (Dash Reinforcement Assembly) | |
| 77 | High Strength Structural Rivet, 6.5 mm | |
| 8 | Structural Bulb Rivet, 6.5 mm | |
| 12 | Countersunk Rivet, 4.8 mm Short | |
| 4 | Structural Countersunk Rivet, 6.5 mm | |
| 11 | Countersunk Rivet, 4.8 mm Long | |
| 35 | Rivet, 4.8 mm |
When ordering parts, refer to the Parts Catalog and enter the VIN of the vehicle being repaired to find the correct parts (and the part numbers) for the vehicle. Alternatively, use the search function in the Parts Catalog to find a specific part for the vehicle.
Repair Procedure
- Remove the Subframe Assembly - Front (Dual Motor) (Remove and Replace).
- Remove the Hood Assembly (Remove and Replace).
- Remove the Gas Strut - Hood (Remove and Replace).
- Remove the A/C Compressor and Supermanifold (Remove and Replace).
- Remove the Harness - Main Front (Remove and Replace).
- Remove the Noise Absorber - Motor Bay - Front (Remove and Replace).
- Remove the Shield - Body Controller - Front (Remove and Replace).
- Remove the Module - Body Controller (Remove and Replace).
- Remove the Windshield (LHD) (Remove and Replace).
- Remove the Insulator - Dash (Remove and Replace).
- Remove the Carpet - Front - LH (Remove and Replace).
- Remove the Carpet - Front - RH (Remove and Replace).
- Remove the HV Battery (AWD) (Remove and Replace).
-
Remove the original component.
or Factory Spot Welds
-
Prepare for installation.
or Countersunk Rivets, 4.8 mm Long
- A = 263 mm.
- B = 210 mm.
- C = 158 mm.
- D = 105 mm.
- E = 11 mm.
or High Strength Structural Rivets, 6.5 mm- F = 48 mm.
- G = 7 mm.
- H = 79 mm.
- I = 12 mm.
- J = 24 mm.
- K = 7 mm.
- L = 27 mm.
- M = 11 mm.
- N = 27 mm.
- O = 75 mm.
- P = 8 mm.
or Structural Bulb Rivets, 6.5 mm
or Countersunk Rivets, 4.8 mm Short
- Apply structural adhesive to the mating surfaces on the vehicle and the new component or components.
- Install the new component or components.
- Perform any necessary post-repair operations.
- Install the HV Battery (AWD) (Remove and Replace).
- Install the Carpet - Front - RH (Remove and Replace).
- Install the Carpet - Front - LH (Remove and Replace).
- Install the Insulator - Dash (Remove and Replace).
- Install the Windshield (LHD) (Remove and Replace).
- Install the Module - Body Controller (Remove and Replace).
- Install the Shield - Body Controller - Front (Remove and Replace).
- Install the Noise Absorber - Motor Bay - Front (Remove and Replace).
- Install the Harness - Main Front (Remove and Replace).
- Install the A/C Compressor and Supermanifold (Remove and Replace).
- Install the Gas Strut - Hood (Remove and Replace).
- Install the Hood Assembly (Remove and Replace).
- Install the Subframe Assembly - Front (Dual Motor) (Remove and Replace).