03/07/2024 16:01:09
B–Pillar Outer (Lower)
Repair Information
- Review all collision repair general practices and safety documentation and wear the appropriate PPE (Personal Protective Equipment) before beginning this procedure.
- Properly mount the vehicle on a frame bench when performing this procedure.
Parts List
Quantity | Description | Image / Notes |
---|---|---|
1 | ASY - DOOR RING OUTER (Door Ring Outer) | |
9 | Structural Bulb Rivet, 6.5 mm | |
14 | Structural Rivet, 6.5 mm Short | |
23 | Countersunk Rivet, 4.8 mm Short | |
6 | Flow Form Rivet S38 |
Repair Procedure
- Remove the necessary portion of the Body Side Outer Assembly to expose the underlying component being replaced.
- Remove the B-Pillar Outer (Lower) from the new Door Ring Outer service as indicated below to make the new component.
-
Remove the original component.
-
Prepare for installation.
NoteA red X indicates a location where a factory-installed fastener is not being replaced.or Countersunk Rivets, 4.8 mm Short
- A = 30 mm.
- B = 19 mm.
- C = 46 mm.
- D = 33 mm.
- E = 51 mm.
- F = 36 mm.
or Structural Rivets, 6.5 mm Short
or Structural Bulb Rivets, 6.5 mm- G = 10 mm.
- Apply structural adhesive to the mating surfaces on the vehicle and the new component or components.
- Install the new component or components.
-
Perform resistance spot
welding.
or Installation Spot WeldsWarningFailure to follow all welding safety precautions, including the use of personal protective equipment, could result in serious injury or property damage. Only technicians who have completed Tesla’s approved welding training are authorized to weld structural components on Tesla vehicles.CAUTIONDo not weld on a Tesla vehicle before performing the Vehicle Electrical Isolation Procedure (refer to the vehicle-specific Service Manual for more information on the Vehicle Electrical Isolation Procedure). Welding on a Tesla vehicle with an energized high or low voltage system might damage vehicle components.
- Install the portion of the Body Side Outer Assembly that was removed to expose the component being replaced.
- Install the fastener as indicated.
- Perform any necessary post-repair operations.