2023-10-09

Door Assembly - Charge Port (Busbar Type) (EMEA) (Remove and Replace)

校正代码 44011532 0.78 注意：除非本程序中另有明确规定，否则上述校正代码和 FRT 反映的是执行本程序（包括关联程序）所需的所有工作。除非明确要求，否则请勿堆叠校正代码。 注意：请参阅平均维修工时，深入了解 FRT 及其创建方式。 注意：请参阅人员保护，确保在执行以下程序时穿戴适当的个人防护装备 (PPE)。注意：请参阅查看安全健康的作业规程。

  • 2023-06-06: Added step to install the CKL Charging Identifier Label if one was present on the original part.
  • 2023-10-10: Add a caution to not manually close the charge port door.
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Warning

只有完成全部所需认证的技术人员才能执行此程序。Tesla 特斯拉建议第三方服务提供商技术人员在执行此程序之前接受同等培训。有关 Tesla 技术人员要求的更多信息，或第三方主题说明，请参阅高压认证要求。处理高压线缆、母排或接头时，务必全程穿戴最低防护等级为 0(1000V) 的适当个人防护装备 (PPE)及高压绝缘手套。有关其他安全信息，请参阅技术注意事项 TN-15-92-003，高压安全意识注意事项。

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Warning

执行暴露在高压之下的任何程序之前，请取下佩戴的所有首饰（手表、手链、戒指、项链、耳环、身份牌、穿刺饰品等），并取出口袋中的所有物品（钥匙、硬币、钢笔、铅笔、工具、钮扣等）。

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Warning

执行此程序时需要穿戴适当的个人防护装备 (PPE)：

  • 高压绝缘手套
  • 皮革手套保护罩
  • 高压绝缘手套测试器
  • 护目镜
  • 电气绝缘保护安全鞋
Warning IconA warning icon, calling your attention to a possibly risky situation
Warning

手套充气机是测试高压绝缘手套的唯一推荐方式。开始此程序前，需确认两只高压绝缘手套均通过测试。如果任何一只手套未通过充气检测，则需弃置这副手套。

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Warning

确保高压绝缘手套未过期。高压绝缘手套有效期为印在手套上的测试日期后 12 个月内，但首次使用后，即使手套仍处于上述 12 个月有效期内，也只能使用 6 个月。

拆卸

  1. Open all four doors and lower all windows.
  2. Open the trunk.
  3. Apply masking tape around the charge port area.
  4. Open the charge port door.
  5. Move the driver and front passenger seats fully forward.
  6. Remove the 2nd row lower seat cushion. See Seat Cushion - Lower - 2nd Row (Remove and Replace).
  7. Remove the rear underhood apron. See Underhood Apron - Rear (Remove and Replace).
  8. Disconnect 12V/LV power. See 12V/LV Power (Disconnect and Connect).
  9. Perform the charge port voltage check procedure. See .
  10. Remove the trunk garnish. See Garnish - Trunk (Remove and Replace).
  11. Remove the trunk floor trim. See Trim - Floor - Trunk (Remove and Replace).
  12. Remove the trunk sill trim. See Trim - Sill - Trunk (Remove and Replace).
  13. Disconnect the trunk light electrical connector.
  14. Release the clips (x2), and then move the LH trunk side trim aside.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Avoid excessive creasing of the trunk side trim.
  15. Remove the LH taillight. See Taillight - LH (Remove and Install).
  16. Remove the charge port. See .
  17. Disconnect the charge port ECU electrical connector for the charge port door.
  18. Release the charge port door harness grommet from the body.
  19. Release the lower clips (x2) that attach the charge port door to the vehicle.
    Informational PurposesAn informational icon, calling your attention
    Note
    Release the bottom clips, and then push the bottom of charge port door out.
  20. Gently pull the charge port door away from the body, and then remove the charge port door from the vehicle.
    Informational PurposesAn informational icon, calling your attention
    Note
    Tabs (x2)
    Informational PurposesAn informational icon, calling your attention
    Note
    Pull the charge port door assembly towards the rear of the vehicle. When the door actuator reaches the rear of the quarter panel, pull the charge port door down to clear the actuator mechanism, and then pull out and away from the body.
    Informational PurposesAn informational icon, calling your attention
    Note
    Manipulation the charge door assembly may be necessary to fully remove the assembly from the vehicle.

安装

  1. Install the charge port door onto the vehicle.
    Informational PurposesAn informational icon, calling your attention
    Note
    Clips (x2), tabs (x2)
    Informational PurposesAn informational icon, calling your attention
    Note
    Pivot the charge port door assembly so that the actuator mechanism clears underneath the quarter panel, and then slide the charge door forward toward the rear door.
    Informational PurposesAn informational icon, calling your attention
    Note
    Manipulation of the charge door assembly may be necessary to fully align the assembly to the body.
  2. Secure the charge port door harness grommet to the body.
  3. Connect the charge port ECU electrical connector for the charge port door.
  4. Install the charge port. See .
  5. Install the LH taillight. See Taillight - LH (Remove and Install).
  6. Remove the masking tape around the charge port door.
  7. Europe only: install a CKL charging identifier label (1691926-00-B) on the face plate of the charge port assembly as illustrated, if one was present on the original part.
  8. Move the LH trunk side trim back into position, and then secure it with clips (x2).
  9. Connect the trunk light electrical connector.
  10. Install the trunk sill trim. See Trim - Sill - Trunk (Remove and Replace).
  11. Install the trunk floor trim. See Trim - Floor - Trunk (Remove and Replace).
  12. Install the trunk garnish. See Garnish - Trunk (Remove and Replace).
  13. Reconnect 12V/LV power. See 12V/LV Power (Disconnect and Connect).
  14. Install the rear underhood apron. See Underhood Apron - Rear (Remove and Replace).
  15. Install the 2nd row lower seat cushion. See Seat Cushion - Lower - 2nd Row (Remove and Replace).
  16. Restore the driver and front passenger seats back to their original position.
  17. Verify the operation of the charging system.
    1. Lightly push on the lower corner of charge power door once to confirm that the door opens.
    2. Confirm vehicle charges by connecting the charge handle to the vehicle.
    3. Disconnect the charge handle and confirm the charge port door closes.
    Informational PurposesAn informational icon, calling your attention
    Note
    Use the customer's charging equipment, if available.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    请勿尝试手动关闭充电端口盖板。
  18. Raise all windows and close all doors.