前排座位上部总成
Repair Information
- 只要使用本文档 前排座位上部区块说明 部分指定的参考切割线，即可更换前排座位上部的任何一个区块或多个区块的任意组合。
- Review all collision repair general practices and safety documentation and wear the appropriate PPE (Personal Protective Equipment) before beginning this procedure.
- This procedure can be completed without using a frame bench.
使用本文档
- 前排座位上部区块说明 说明需要时切割前排座位上部总成的位置和方法，以便更换前排座位上部面板的损坏区域，或者为车辆结构底部零件留出操作空间。参考区块说明确定在维修时根据需要成功切割前排座位上部总成的具体区块。注只要使用本文档标示的参考切割位置，即可单个更换或组合更换前排座位上部总成的各个区块。注对螺栓孔位置的测量应以参考孔洞的中心为起点，除非区块说明中有不同的表述。
- 本文档的“拆卸与更换”部分包含了有关更换整个前排座位上部总成所需的信息。如需更换前排座位上部总成的某个区块（而非整个前排座位上部），请参考各步骤的相关部分来确定需要哪些零件和紧固件以及完成维修所需的步骤。
Parts List
| Quantity | Description | Image / Notes |
|---|---|---|
| 1 | SHOTGUN UPPER（前排座位上部总成） |
|
| 4 |
Structural Rivet, 6.5 mm Medium
|
|
| 10 |
SPR，5x4.5
|
|
| 3 |
SPR，5x6 H4
|
|
| 3 |
SPR，5x6.5
|
|
| 1 |
Bolt, hex-head
, BOLT,HF,M6-1.0x21[88],G1009[B],MAT |
Tesla 零件号 1139785-00-A。 |
When ordering parts, refer to the Parts Catalog and enter the VIN of the vehicle being repaired to find the correct parts (and the part numbers) for the vehicle. Alternatively, use the search function in the Parts Catalog to find a specific part for the vehicle.
前排座位上部区块说明
| 前排座位上部维修用总成和区块 | |
|---|---|
| 前排座位上部总成属于单个组件，可整体维修更换。或者，也可以不更换整个前排座位上部，而是使用本文档所述的切割线，利用前排座位上部总成各区块，更换前排座位上部的各个区域。 警告 切割区块时，切勿切到螺栓孔。 注 如果有足够的空间，则在每个对接接头后面安装一块衬垫板，并使用结构型粘合剂填充面板和底层组件后面的所有空隙。 |
|
| 总成 | 区块 |
|
|
|
| 前排座位上部区块 | |
|---|---|
|
前部区块 注 进行此项维修时，请额外订购前排座位上部。
按照图示，制作并安装衬垫板。
|
|
|
后部区块 注 进行此项维修时，请额外订购前排座位上部。
按照图示，制作并安装衬垫板。
|
|
Repair Procedure
-
Remove the original component.
or 
Factory Spot Welds
or 
Factory Structural Rivets
注部分车辆采用 GMA 焊接法将前排座位上部固定到减震塔。如有，去除焊缝。
GMA Weld
-
放置新组件，按图所示测量，然后将新组件夹紧到位。
-
Prepare for installation.
or Structural Rivets, 6.5 mm Medium
or SPRs, 5x4.5
注对于未以红色圈示的 SPR，请使用以下 Tesla SPR 模具安装此 SPR：KA 075 2113。- A = 10 毫米。
- B = 45 毫米。
- C = 36 毫米。
- D = 78 毫米。
注对于红色圈示的 SPR，请使用以下 Tesla SPR 模具安装 SPR：SM 110 0108。
or SPRs, 5x6 H4
注使用以下 Tesla SPR 模具安装此 SPR：SM 110 0108。
or SPRs, 5x6.5
注使用以下 Tesla SPR 模具安装此 SPR：SM 085 0125。
-
如果原总成是通过 GMA 焊接法固定到前减震塔上：
Prepare for installation.
GMA Weld
- Apply structural adhesive to the mating surfaces on the vehicle and the new component or components.
-
Install the new component or components.
将螺栓拧紧至 10 Nm。
-
仅适用于区块维修： 在对接接头上执行 GMA 焊接。
or 
Aluminum Plug Welds
GMA Weld
警告Failure to follow all welding safety precautions, including the use of personal protective equipment, could result in serious injury or property damage. Only technicians who have completed Tesla’s approved welding training are authorized to weld structural components on Tesla vehicles.警告To maintain vehicle crash integrity, use only approved welding wire and an approved GMA welder to perform GMA welding on Tesla vehicles. Refer to 已批准的气体保护金属极弧 (GMA) 焊接器和焊丝 for information on approved GMA welders and welding wire.警告Do not weld on a Tesla vehicle before performing the Vehicle Electrical Isolation Procedure (refer to the vehicle-specific Service Manual for more information on the Vehicle Electrical Isolation Procedure). Welding on a Tesla vehicle with an energized high or low voltage system might damage vehicle components.注Before GMA welding, a test weld using material of the same gauge and type should be performed to make sure that the welding equipment settings produce a satisfactory joint. -
如果原总成是通过 GMA 焊接法固定到前减震塔上：通过 GMA 焊接法将前排座位上部总成焊接到前减震塔上。
GMA Weld
警告Failure to follow all welding safety precautions, including the use of personal protective equipment, could result in serious injury or property damage. Only technicians who have completed Tesla’s approved welding training are authorized to weld structural components on Tesla vehicles.警告To maintain vehicle crash integrity, use only approved welding wire and an approved GMA welder to perform GMA welding on Tesla vehicles. Refer to 已批准的气体保护金属极弧 (GMA) 焊接器和焊丝 for information on approved GMA welders and welding wire.警告Do not weld on a Tesla vehicle before performing the Vehicle Electrical Isolation Procedure (refer to the vehicle-specific Service Manual for more information on the Vehicle Electrical Isolation Procedure). Welding on a Tesla vehicle with an energized high or low voltage system might damage vehicle components.注Before GMA welding, a test weld using material of the same gauge and type should be performed to make sure that the welding equipment settings produce a satisfactory joint.
- Perform any necessary post-repair operations.
