Rear Header Lower
Correction code:
10102701802
NOTE:
Unless explicitly stated in the procedure, the above
correction code includes all Collision Repair and Service
repair work required to perform this procedure, including
the linked Collision Repair procedures and linked Service
procedures. Do not stack Collision Repair correction
codes unless explicitly told to do so. Depending
on the damage to the vehicle, additional repairs may be
required.
Repair Information
- Review all collision repair general practices and safety documentation and wear the appropriate PPE (Personal Protective Equipment) before beginning this procedure.
- This procedure can be completed without using a frame bench.
Parts List
| Quantity | Description | Image / Notes |
|---|---|---|
| 1 | REAR HEADER LOWER (Rear Header Lower) | |
| 8 | Structural Bulb Rivet, 6.5 mm | |
| 2 | Structural Rivet, 6.5 mm Medium | |
| 2 | SPR, 5x7 |
When ordering parts, refer to the Parts Catalog and enter the VIN of the vehicle being repaired to find the correct parts (and the part numbers) for the vehicle. Alternatively, use the search function in the Parts Catalog to find a specific part for the vehicle.
Repair Procedure
- Remove the Liftgate Assembly (Remove and Install).
- Remove the Strut - Liftgate (Remove and Replace).
- Remove the Power Strut - Liftgate (Remove and Replace).
- Remove the Absorber - Wheelhouse - Rear - RH (Remove and Replace).
- Remove the Absorber - Wheelhouse - Rear - LH (Remove and Replace).
- Remove the Headliner - Panoramic Roof (Remove and Replace).
- LH and RH Components: Remove the Curtain Air Bag - Driver's (Remove and Replace).
-
Remove the component that covers the
Front Header Assembly:
Depending on the vehicle build date, the component that covers the Front Header Assembly may be any of the following:
- Roof Assembly (refer to procedure)
- Roof Glass (refer to procedure)
- Panoramic Roof Assembly frame (refer to procedure)
-
Remove the Rear Header Upper.
-
Remove the original component.
or Factory Spot Welds
or Factory SPRs
-
Prepare for installation.
or Structural Bulb Rivets, 6.5 mm
or Structural Rivets, 6.5 mm Medium
or SPRs, 5x7NoteUse the following Tesla SPR die to install this SPR: SM 085 0125. - Apply structural adhesive to the mating surfaces on the vehicle and the new component or components.
- Install the new component or components.
-
Install the Rear Header Upper.
-
Install the component that was removed
to provide access to the Front Header Assembly:
- Roof Assembly (refer to procedure)
- Roof Glass (refer to procedure)
- Panoramic Roof Assembly frame (refer to procedure)
- Perform any necessary post-repair operations.
- LH and RH Components: Install the Curtain Air Bag - Driver's (Remove and Replace).
- Install the Headliner - Panoramic Roof (Remove and Replace).
- Install the Absorber - Wheelhouse - Rear - LH (Remove and Replace).
- Install the Absorber - Wheelhouse - Rear - RH (Remove and Replace).
- Install the Power Strut - Liftgate (Remove and Replace).
- Install the Strut - Liftgate (Remove and Replace).
- Install the Liftgate Assembly (Remove and Install).