03/07/2024 15:59:04

Jack Pad Mount Repair

Parts List

Quantity Description Image / Notes
1 PLATE- SERVICE SIDE SILL (Jack Pad Mount Repair Plate)
9

Structural Countersunk Rivet, 6.5 mm

2

Rivnut, M8x0.5-3

 Tesla part number 1014282-00-A.

When ordering parts, refer to the Parts Catalog and enter the VIN of the vehicle being repaired to find the correct parts (and the part numbers) for the vehicle. Alternatively, use the search function in the Parts Catalog to find a specific part for the vehicle.

Repair Procedure

  1. Remove the original component.

    Rivnut

  2. Repair any bends in the Pick Up Hole area.
  3. If there are cracks 10 mm or longer in the repair area, perform GMA welding.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    Warning
    Failure to follow all welding safety precautions, including the use of personal protective equipment, could result in serious injury or property damage. Only technicians who have completed Tesla’s approved welding training are authorized to weld structural components on Tesla vehicles.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    Warning
    To maintain vehicle crash integrity, use only approved welding wire and an approved GMA welder to perform GMA welding on Tesla vehicles. Refer to Approved Gas Metal Arc (GMA) Welders and Welding Wire for information on approved GMA welders and welding wire.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Do not weld on a Tesla vehicle before performing the Vehicle Electrical Isolation Procedure (refer to the vehicle-specific Service Manual for more information on the Vehicle Electrical Isolation Procedure). Welding on a Tesla vehicle with an energized high or low voltage system might damage vehicle components.
    Informational PurposesAn informational icon, calling your attention
    Note
    Before GMA welding, a test weld using material of the same gauge and type should be performed to make sure that the welding equipment settings produce a satisfactory joint.
  4. If necessary, grind the top surface of welds to make the weld flush with the surrounding area.
  5. Position the repair plate and mark the outline of the Pick Up hole (center) and the Rivnut holes.
  6. Drill a 16 mm hole for a Rivnut in each of the marked locations.
  7. Drill a 25 mm hole in the location marked for the Pick Up hole.
  8. Prepare for installation.
    or Structural Countersunk Rivets, 6.5 mm
    Informational PurposesAn informational icon, calling your attention
    Note
    Mark holes for countersunk rivets approximately 35 mm apart, and at least 18 mm away from the corners, edges, holes, or obstructions to provide enough clearance for the Microstop countersink cage assembly. In areas where more than one row of countersunk structural rivets will be installed, offset each row of rivets from the row above and below (as shown).

    Rivnut

  9. Apply structural adhesive to the mating surfaces on the vehicle and the new component or components.
  10. Install the new component or components.
  11. Perform any necessary post-repair operations.