03/07/2024 16:02:54

Cowl Side Assembly

Repair Information

Review all collision repair general practices and safety documentation and wear the appropriate PPE (Personal Protective Equipment) before beginning this procedure.
Properly mount the vehicle on a frame bench when performing this procedure.

Parts List


Quantity	Description	Image / Notes
1	ASY - COWL SIDE (Cowl Side)
20	Structural Bulb Rivet, 6.5 mm
6	Structural Rivet, 6.5 mm Medium
1	SPR, 5x7
1	SPR, 5x6 H4

When ordering parts, refer to the Parts Catalog and enter the VIN of the vehicle being repaired to find the correct parts (and the part numbers) for the vehicle. Alternatively, use the search function in the Parts Catalog to find a specific part for the vehicle.

Repair Procedure

Remove the Hinge Pillar Assembly.
Remove the original component.
or Factory Spot Welds
or Factory SPRs

GMA Weld
Prepare for installation.
or Structural Bulb Rivets, 6.5 mm
or Structural Rivets, 6.5 mm Medium

or SPRs, 5x6 H4
Note
Use the following Tesla SPR die to install this SPR: SM 120 0050

or SPRs, 5x7
Note
Use the following Tesla SPR die to install this SPR: SM 120 0050

GMA Weld
Apply structural adhesive to the mating surfaces on the vehicle and the new component or components.
Install the new component or components.
Perform GMA welding.
GMA Weld
Warning
Failure to follow all welding safety precautions, including the use of personal protective equipment, could result in serious injury or property damage. Only technicians who have completed Tesla’s approved welding training are authorized to weld structural components on Tesla vehicles.

Warning
To maintain vehicle crash integrity, use only approved welding wire and an approved GMA welder to perform GMA welding on Tesla vehicles. Refer to Approved Gas Metal Arc (GMA) Welders and Welding Wire for information on approved GMA welders and welding wire.

CAUTION
Do not weld on a Tesla vehicle before performing the Vehicle Electrical Isolation Procedure (refer to the vehicle-specific Service Manual for more information on the Vehicle Electrical Isolation Procedure). Welding on a Tesla vehicle with an energized high or low voltage system might damage vehicle components.

Note
Before GMA welding, a test weld using material of the same gauge and type should be performed to make sure that the welding equipment settings produce a satisfactory joint.
Install the Hinge Pillar Assembly.
Perform any necessary post-repair operations.