2026-08-05

HV-Abschaltverfahren des Fahrzeugs (Strukturpack)

Korrekturcode 17010020 0.48 HINWEIS: Sofern im Verfahren nicht ausdrücklich anders angegeben, spiegeln der obige Korrekturcode und die FRT den gesamten für die Durchführung dieses Verfahrens erforderlichen Aufwand wider, einschließlich der damit verbundenen Verfahren. Schichten Sie keine Korrekturcodes, wenn Sie nicht ausdrücklich dazu aufgefordert werden. HINWEIS: Unter Richtzeiten erfahren Sie mehr über FRTs und wie sie erstellt werden. HINWEIS: Siehe Persönlicher Schutz, um sicherzustellen, dass Sie die richtige persönliche Schutzausrüstung tragen, wenn Sie das folgende Verfahren durchführen. HINWEIS: Siehe für sichere und gesunde Arbeitsmethoden.

  • 2026-07-30: Added warning on the use of a Voltage Absence Tester for certain regions.
  • 2025-11-26: Added note to keep HV gloves on if procedure that required disablement involves touching HV components.
  • 2024-12-20: Added note to set the clamp meter to measure DC.
  • 2024-06-05: Added warning to measure the specified order of locations for high voltage.
  • 2023-12-05: Updated references to other Vehicle Isolation Procedures.
  • 2023-11-08: Added/updated HV insulating glove steps.
  • 2023-05-02: Updated current measurement step sequence and consistency.
Warning IconA warning icon, calling your attention to a possibly risky situation
Warnung
This procedure verifies that high voltage power is no longer available to high voltage components (A/C compressor, inverters, etc). Perform this procedure before servicing high voltage components.
Warning IconA warning icon, calling your attention to a possibly risky situation
Warnung
Legen Sie vor allen Arbeiten an hochspannungsführenden Anlagen jeglichen Körperschmuck ab (Uhr, Armbänder, Ringe, Halsketten, Ohrringe, Plaketten, Piercings usw.), und leeren Sie Ihre Taschen (Schlüssel, Münzen, Stifte, Werkzeug, Befestigungsmittel usw.).
Warning IconA warning icon, calling your attention to a possibly risky situation
Warnung
Wenn für das Verfahren ein Augenschutz vorgeschrieben ist, befestigen Sie den Augenschutz sicher am Kopf, sodass er sich nicht lösen kann.
Warning IconA warning icon, calling your attention to a possibly risky situation
Warnung
Always wear High Voltage (HV) gloves and safety glasses when handling any high voltage component, including test equipment. Before each use, test gloves using an authorized glove tester and verify that the testing date on the gloves has not expired.
Warning IconA warning icon, calling your attention to a possibly risky situation
Warnung
All repair and operating instructions should be reviewed and understood before working on Tesla vehicles, associated components, or associated repair equipment.
Warning IconA warning icon, calling your attention to a possibly risky situation
Warnung
Assume that high voltage is present at all times when working on a Tesla vehicle, associated high voltage components, or associated high voltage test equipment until proven otherwise. Be aware that energy states can change during testing, so always use caution.
Warning IconA warning icon, calling your attention to a possibly risky situation
Warnung
Always have an electrical safety hook in the area when working with HV components. Electrical safety hooks are used to remove an injured person from a live high voltage circuit without risking additional injury.
Warning IconA warning icon, calling your attention to a possibly risky situation
Warnung
Use a high voltage digital multimeter to check for the presence of high voltage on both sides of the connector every time a high voltage connector is disconnected.
Warning IconA warning icon, calling your attention to a possibly risky situation
Warnung
In bestimmten Regionen ist ein Spannungsabwesenheitsprüfer (Voltage Absence Tester, VAT) für dieses Verfahren erforderlich, während der Einsatz eines Multimeters nicht zulässig ist. Beachten Sie stets die lokalen oder regionalen Werkzeugvorschriften.
Warning IconA warning icon, calling your attention to a possibly risky situation
Warnung
Make sure that the insulation meter and leads are capable of handling at least 500V DC.
Warning IconA warning icon, calling your attention to a possibly risky situation
Warnung
Obey all instructions when using test equipment or servicing a Tesla vehicle or associated high voltage components. If repair instructions are not clear or if there are any questions about how to use the test equipment, escalate a Toolbox session before proceeding.
Warning IconA warning icon, calling your attention to a possibly risky situation
Warnung
If any test equipment fails to operate as expected, do not attempt to diagnose or repair the vehicle. Follow the appropriate lock out – tag out procedure for the equipment, notify your manager.
Warning IconA warning icon, calling your attention to a possibly risky situation
Warnung
When using test equipment, make sure that all cables are connected before turning equipment on or otherwise initiating use.
Warning IconA warning icon, calling your attention to a possibly risky situation
Warnung
High voltage is present on battery recovery chargers whenever the HV LEDs are lit. However, indicators and LEDs can fail. Do not assume that if an LED is not lit no high voltage is present. Assume high voltage is present at all times until proven otherwise by use of a multimeter.
Warning IconA warning icon, calling your attention to a possibly risky situation
Warnung

Nur Techniker, die alle erforderlichen Zertifizierungskurse absolviert haben, dürfen dieses Verfahren durchführen. Tesla empfiehlt, dass die Techniker externer Dienstleister entsprechende Schulungen absolvieren, bevor sie dieses Verfahren durchführen. Zu weiteren Informationen über die Anforderungen von Tesla an Techniker oder Beschreibungen der Thematik für Dritte siehe Anforderungen zur HV-Zertifizierung. Beim Umgang mit einem Hochspannungskabel, einer Stromschiene oder eines Hochspannungsanschlusses müssen immer geeignete persönliche Schutzausrüstung (PSA) sowie Isolierhandschuhe mit einer Mindestauslegung von Klasse 0 (1000 V) getragen werden. Weitere Sicherheitsinformationen finden Sie in den Technischen Hinweisen TN-15-92-003, Sorgfaltsregeln beim Umgang mit Hochspannung.

Ausrüstung:
  • 1146175-00-A Stromzange, Fluke 374FC
  • 1130480-02-A Test Probes, Slim

Isolate

Informational PurposesAn informational icon, calling your attention
Anmerkung
This procedure is for Strukturpack 5 seat vehicles. For instructions on checking HV disablement on Nicht Strukturpack 5 seat vehicles, see HV-Abschaltverfahren des Fahrzeugs. For instructions on checking HV disablement on Nicht Strukturpack 7 seat vehicles, see HV-Abschaltverfahren des Fahrzeugs (7-Sitzer)
  1. Open all the doors and lower all the windows.
  2. Remove the rear underhood apron. See Unterhaubenschürze – Hinten (Ausbauen und Ersetzen).
  3. Disconnect 12V/LV power. See 12-V-/Niederspannungsversorgung (Trennen und Verbinden).
  4. Set the current clamp to measure voltage , and then measure the voltage across the 12V/LV auxiliary battery terminals using the test probes.
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    For LV (Li-Ion) auxiliary battery: if the voltage across the battery terminals is 0, the battery may have switched off internally. Use a 12V Lead Acid battery for testing. For mobile technicians: use the 12V Lead Acid battery in the Mobile Service vehicle.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    ACHTUNG
    For LV (Li-Ion) auxiliary battery: if the voltage across the battery terminals is less than 13 volts or greater than 16 volts, the current clamp is not measuring reliably and must not be used.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    ACHTUNG
    For 12V (Lead Acid) auxiliary battery: if the voltage measured is less than 10 volts or greater than 14 volts, the current clamp is not measuring reliably and must not be used.
  5. Remove the mid aero shield panel. See Verkleidung – Windabweiser – Hinten (Ausbauen und Ersetzen).
  6. Remove all items from pockets and ensure not wearing metal items.
  7. Inspect HV insulating gloves.
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    Check gloves for damage prior to use, Refer to service document TN-15-92-003 R1, for information on inspecting HV gloves.
  8. Put on HV insulating gloves, leather outer gloves, and safety glasses.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    Warnung
    Continue to wear the gloves until instructed to remove them.
  9. Power on the current clamp meter, and then zero out the meter for measurment.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    Warnung
    Make sure to set the clamp meter to measure DC amps ("Adc").
  10. Install the current clamp meter onto one cable of the rear drive unit HV harness.
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    Make sure the meter is facing the correct direction.
  11. Measure the current in the HV cable.
    • If the current is within the range of -0.5 A to 0.5 A, continue to the next step.
    • If the current is outside the range of -0.5 A to 0.5 A, for example -0.8 A or 1.3 A, re-perform the LV power disconnect procedure. See 12-V-/Niederspannungsversorgung (Trennen und Verbinden). If the measurement is still outside the range of -0.5 A to 0.5 A, escalate for assistance.
      Warning IconA warning icon, calling your attention to a possibly risky situation
      Warnung
      DO NOT DISCONNECT any HV harness when the current measurement is outside the range of -0.5 A to 0.5 A.
  12. Disconnect the RDU HV cable from the HV battery.
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    Release the locking tab, and then rotate the release lever upward to disengage the connector. Do not force the release lever up. Ensure the alignment tabs on the RDU header are not damaged.
  13. Verify no high voltage at the rear drive unit HV header.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    Warnung
    Um den potenziellen Kontakt mit Hochspannung zu begrenzen, messen Sie in der unten angegebenen Reihenfolge auf hohe Spannung.
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    Verify test equipment is rated CATIII or higher. Measure B+ to Ground, B- to Ground, B+ to B-. If the voltage is greater than 10V, the pack contactors are not open or welded. Stop work and reach out to Service Engineering.
    Measurement Order

    Component Test

    B+

    (LH probe opening)

    B-

    (RH probe opening)

    GND

    Measured Voltage Less Than 10 V

    Measured Voltage 10 V Or More
    1

    HV battery positive contactor

    Positive (+) Lead

    Negative (-) Lead on screw that attaches the RDU HV header to the HV battery

    Pass

    Fail

    HV battery positive contactor might be seized. See .
    2

    HV battery negative contactor

    Positive (+) Lead

    Negative (-) Lead on screw that attaches the RDU HV header to the HV battery

    Pass

    Fail

    HV battery negative contactor might be seized. See .
    3

    HV

    Positive (+) Lead

    Negative (-) Lead

    Pass

    Fail

    Perform a HV battery contactor seize check. See .
    Abbildung 1. B+ to GND measurement
    Abbildung 2. B- to GND measurment
    Abbildung 3. B+ to B- measurment
  14. Return to the procedure that required the vehicle to be electrically isolated.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    Warnung
    Befolgen Sie sämtliche Sicherheitsanweisungen und PSA-Anforderungen für das Verfahren, das eine elektrische Isolation des Fahrzeugs erfordert. Ziehen Sie die Hochspannungs-Isolierhandschuhe nicht aus, wenn das Verfahren eine Handhabung von Hochspannungskabeln, Sammelschienen oder Anschlüssen erfordert.
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    If you are no longer exposed to high voltage, the HV insulating gloves may be removed.

Integrate

  1. If removed, put on the HV insulating gloves and leather over gloves.
  2. Connect the RDU HV cable to the HV battery.
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    Verify that the lever is in the upright and open position. Carefully seat the connector and allow the lever to engage. Fully secure the lever and verify that the red tab is locked.
  3. Remove the leather glove protectors and the HV insulating gloves.
  4. Install the mid aero shield panel. See Verkleidung – Windabweiser – Hinten (Ausbauen und Ersetzen).
    Informational PurposesAn informational icon, calling your attention
    Anmerkung
    Apply Loctite 222 onto the mid aero shield bolts.
  5. Connect 12V/LV power. See 12-V-/Niederspannungsversorgung (Trennen und Verbinden).
  6. Install the rear underhood apron. See Unterhaubenschürze – Hinten (Ausbauen und Ersetzen).
  7. Raise all the windows and close all the doors.