Rear Rail (Large Section With Wheelhouse Section)
Correction code:
10102102602
10102102702
NOTE:
Unless explicitly stated in the procedure, the above
correction code includes all Collision Repair work required
to perform this procedure, including the linked Collision
Repair procedures. Do not stack Collision Repair
correction codes unless explicitly told to do
so. Add any associated mechanical procedures
needed to perform this procedure.
Repair Information
- Review all collision repair general practices and safety documentation and wear the appropriate PPE (Personal Protective Equipment) before beginning this procedure.
- Properly mount the vehicle on a frame bench when performing this procedure.
Parts List
| Quantity | Description | Image / Notes |
|---|---|---|
| 1 | ASSEMBLY - REAR RAIL LARGE SECTION CASTING (Rear Frame Rail - Large Section) | |
| 1 | Model Y RUB Large Cutline Jig - LH (LH Cutting Jig) |
Tesla part number 2173882-00-A. |
| 1 | Model Y RUB Large Cutline Jig - RH (RH Cutting Jig) |
Tesla part number 2173883-00-A. |
| 1 | BUTYL FOIL PATCH 300X150x2MM (Butyl foil patch) | Tesla part number 1004969-00-A. |
| 2 | High Strength Structural Rivet, 6.5 mm | |
| 1 | Structural Countersunk Rivet, 6.5 mm | |
| 9 | Bolt , HH,M8-1.25x40,[109],G0110,SM | Tesla part number 1621075-00-A. |
| 9 | Nut | Tesla part number 1111537-00-A. |
When ordering parts, refer to the Parts Catalog and enter the VIN of the vehicle being repaired to find the correct parts (and the part numbers) for the vehicle. Alternatively, use the search function in the Parts Catalog to find a specific part for the vehicle.
Repair Procedure
-
Remove the Rear Panel Side Assembly.
-
Remove the Wing Bracket (Lower).
-
Remove the small section of
the Rear Rail.
- Cut Line
-
Position the cutting jig,
and mark a cut line along the rear edge of the jig.
NoteAvoid damaging the jig. Jigs are not one-time use.
-
Remove the original component.
- Cut Line
- or Factory Spot Welds
-
Trim the original component
on the vehicle by grinding the material in the area shown in red.
NoteMinimize the amount material removal during grinding and make sure all edges are smooth and properly rounded.
- Prepare for installation.
-
Prepare for installation.
- or Bolts
- Apply structural adhesive to the mating surfaces on the vehicle and the new component or components.
-
Install the new component or components.
Torque the bolts to 33 Nm.
-
Install the Rear Panel Side Assembly.
-
Install the Wing Bracket (Lower).
NoteRelocate the indicated fastener to the specified location for the Wing Bracket (Lower) procedure to avoid clash with the ejector pin.NoteA red X indicates a location where a factory-installed fastener is not being replaced.
- or Structural Bulb Rivets, 6.5 mm A = 45 mm B = 58 mm
-
Install the Butyl Foil
patch as indicated.
-
Install the Butyl Foil
patch as indicated.
- Perform any necessary post-repair operations.