Shotgun Inner
Correction code:
10101025402
10101025302
NOTE:
Unless explicitly stated in the procedure, the above
correction code includes all Collision Repair work required
to perform this procedure, including the linked Collision
Repair procedures. Do not stack Collision Repair
correction codes unless explicitly told to do
so. Add any associated mechanical procedures
needed to perform this procedure.
Repair Information
- Review all collision repair general practices and safety documentation and wear the appropriate PPE (Personal Protective Equipment) before beginning this procedure.
- Properly mount the vehicle on a frame bench when performing this procedure.
Parts List
| Quantity | Description | Image / Notes |
|---|---|---|
| 1 | ASSEMBLY - SHOTGUN INNER (Shotgun Inner) | |
| 16 | High Strength Structural Rivet, 6.5 mm | |
| 15 | Structural Bulb Rivet, 6.5 mm | |
| 1 | Countersunk Rivet, 4.8 mm Short | |
| 3 | Countersunk Rivet, 4.8 mm Long | |
| 3 | Flow Form Rivet S28 | |
| 1 | Flow Form Rivet S38 |
When ordering parts, refer to the Parts Catalog and enter the VIN of the vehicle being repaired to find the correct parts (and the part numbers) for the vehicle. Alternatively, use the search function in the Parts Catalog to find a specific part for the vehicle.
Repair Procedure
-
Remove the Shotgun Outer.
-
Remove the original component.
- or Drill through factory spot welds
NoteWhen drilling out spot welds, use a drill bit that creates a hole correctly sized for the fastener that will replace the spot weld.- or Factory Spot Welds
NoteThe factory spot weld circled in yellow is not present in all vehicles. -
Remove the original component.
- or Factory Spot Welds
-
Prepare for installation.
NoteA red X indicates a location where a factory-installed fastener is not being replaced.
- Prepare for installation.
-
Prepare for installation.
NoteA red X indicates a location where a factory-installed fastener is not being replaced.
- Reference Line/Point
- or Flow Form Rivets, S28 A = 37 mm B = 9 mm
- or Flow Form Rivets, S38
- Apply structural adhesive to the mating surfaces on the vehicle and the new component or components.
- Install the new component or components.
-
Install the new Shotgun Outer.
- Perform any necessary post-repair operations.