Shotgun Outer
Correction code:
10101025502
10101025602
NOTE:
Unless explicitly stated in the procedure, the above
correction code includes all Collision Repair work required
to perform this procedure, including the linked Collision
Repair procedures. Do not stack Collision Repair
correction codes unless explicitly told to do
so. Add any associated mechanical procedures
needed to perform this procedure.
Repair Information
- Review all collision repair general practices and safety documentation and wear the appropriate PPE (Personal Protective Equipment) before beginning this procedure.
- This procedure can be completed without using a frame bench.
Parts List
| Quantity | Description | Image / Notes |
|---|---|---|
| 1 | ASSEMBLY - SHOTGUN OUTER (Shotgun Outer) | |
| 5 | High Strength Structural Rivet, 6.5 mm | |
| 3 | Flow Form Rivet S38 | |
| 4 | Flow Form Rivet S48 | |
| 3 4 (only for vehicles built in Gigafactory Berlin) |
Bolt | Tesla part number 1063260-00-C. |
When ordering parts, refer to the Parts Catalog and enter the VIN of the vehicle being repaired to find the correct parts (and the part numbers) for the vehicle. Alternatively, use the search function in the Parts Catalog to find a specific part for the vehicle.
Repair Procedure
-
Remove the Fender Bracket.
-
Remove the original component.
- or Factory Spot Welds
- or Bolts, hex-head
-
Remove the original component.
NoteThe bolt circled in red is present only in vehicles built in Gigafactory Berlin.
-
Prepare for installation.
NoteA red X indicates a location where a factory-installed fastener is not being replaced.
- or Installation Spot Welds
- or High Strength Structural Rivets, 6.5 mm
- or Flow Form Rivets, S38
- or Flow Form Rivets, S48
- or Bolts, hex-head
-
Prepare for installation.
NoteThe bolt circled in red is present only in vehicles built in Gigafactory Berlin.
- Apply structural adhesive to the mating surfaces on the vehicle and the new component or components.
-
Install the new component or components.
Torque the bolts as follows:
- Bolts securing the Shotgun Outer to the Hinge Pillar: 35 Nm.
- Bolt securing the Shotgun Outer to the Front End Module (vehicles built in Gigafactory Berlin only): 30 Nm.
-
Perform resistance spot
welding.
or Installation Spot WeldsWarningFailure to follow all welding safety precautions, including the use of personal protective equipment, could result in serious injury or property damage. Only technicians who have completed Tesla’s approved welding training are authorized to weld structural components on Tesla vehicles.CAUTIONDo not weld on a Tesla vehicle before performing the Vehicle Electrical Isolation Procedure (refer to the vehicle-specific Service Manual for more information on the Vehicle Electrical Isolation Procedure). Welding on a Tesla vehicle with an energized high or low voltage system might damage vehicle components.
-
Install the Fender Bracket.
- Perform any necessary post-repair operations.