Roof Rail Extension
Correction code:
10101908402
10101920302
NOTE:
Unless explicitly stated in the procedure, the above
correction code includes all Collision Repair work required
to perform this procedure, including the linked Collision
Repair procedures. Do not stack Collision Repair
correction codes unless explicitly told to do
so. Add any associated mechanical procedures
needed to perform this procedure.
Repair Information
- Review all collision repair general practices and safety documentation and wear the appropriate PPE (Personal Protective Equipment) before beginning this procedure.
- This procedure can be completed without using a frame bench.
Parts List
| Quantity | Description | Image / Notes |
|---|---|---|
| 1 | ASSEMBLY - ROOF RAIL EXTENSION (Roof Rail Extension) |
|
| 1 |
Flow Form Rivet S18
|
|
| 5 |
Flow Form Rivet S28
|
|
| 6 |
Flow Form Rivet S48
|
|
| 5 |
Flow Form Rivet S58
|
When ordering parts, refer to the Parts Catalog and enter the VIN of the vehicle being repaired to find the correct parts (and the part numbers) for the vehicle. Alternatively, use the search function in the Parts Catalog to find a specific part for the vehicle.
Repair Procedure
-
Remove the necessary portion
of the Body Side Outer to expose the underlying component being replaced.
-
Remove the original component.
-
or 
Factory SPRs
-
or 
Factory Spot Welds
-
-
Prepare for installation.
-
or 
Installation Spot Welds
NoteInstallation Spot Welds must be offset 14 mm from the original Factory Spot Weld locations. -
- Apply structural adhesive to the mating surfaces on the vehicle and the new component or components.
- Install the new component or components.
-
Perform resistance spot
welding.
or Installation Spot Welds
WarningFailure to follow all welding safety precautions, including the use of personal protective equipment, could result in serious injury or property damage. Only technicians who have completed Tesla’s approved welding training are authorized to weld structural components on Tesla vehicles.CAUTIONDo not weld on a Tesla vehicle before performing the Vehicle Electrical Isolation Procedure (refer to the vehicle-specific Service Manual for more information on the Vehicle Electrical Isolation Procedure). Welding on a Tesla vehicle with an energized high or low voltage system might damage vehicle components.
-
Install the necessary
portion of the Body Side Outer that was removed to expose the component being replaced.
- Install the fasteners as indicated.
-
Install the fasteners as indicated.
NoteA red X indicates a location where a factory-installed fastener is not being replaced.NoteFor the fastener circled in black, measure from the back side of the panels for the correct drill through location.-
or Flow Form Rivets, S28
A = 14 mm
B = 58 mm
-
- Perform any necessary post-repair operations.
