2026-08-05

车辆高压禁用程序（结构化电池组）

校正代码 17010020 0.48 注意：除非本程序中另有明确规定，否则上述校正代码和 FRT 反映的是执行本程序（包括关联程序）所需的所有工作。除非明确要求，否则请勿堆叠校正代码。 注意：请参阅平均维修工时，深入了解 FRT 及其创建方式。 注意：请参阅人员保护，确保在执行以下程序时穿戴适当的个人防护装备 (PPE)。注意：请参阅查看安全健康的作业规程。

2026-07-30: Added warning on the use of a Voltage Absence Tester for certain regions.
2025-11-26: Added note to keep HV gloves on if procedure that required disablement involves touching HV components.
2024-12-20: Added note to set the clamp meter to measure DC.
2024-06-05: Added warning to measure the specified order of locations for high voltage.
2023-12-05: Updated references to other Vehicle Isolation Procedures.
2023-11-08: Added/updated HV insulating glove steps.
2023-05-02: Updated current measurement step sequence and consistency.

警告

This procedure verifies that high voltage power is no longer available to high voltage components (A/C compressor, inverters, etc). Perform this procedure before servicing high voltage components.

警告

执行暴露在高压之下的任何程序之前，请取下佩戴的所有首饰（手表、手链、戒指、项链、耳环、身份牌、穿刺饰品等），并取出口袋中的所有物品（钥匙、硬币、钢笔、铅笔、工具、钮扣等）。

警告

如果需要为了安全地执行程序而佩戴矫正护目镜，请确保护目镜牢固地固定到头上并且不会掉落。

警告

Always wear High Voltage (HV) gloves and safety glasses when handling any high voltage component, including test equipment. Before each use, test gloves using an authorized glove tester and verify that the testing date on the gloves has not expired.

警告

All repair and operating instructions should be reviewed and understood before working on Tesla vehicles, associated components, or associated repair equipment.

警告

Assume that high voltage is present at all times when working on a Tesla vehicle, associated high voltage components, or associated high voltage test equipment until proven otherwise. Be aware that energy states can change during testing, so always use caution.

警告

Always have an electrical safety hook in the area when working with HV components. Electrical safety hooks are used to remove an injured person from a live high voltage circuit without risking additional injury.

警告

Use a high voltage digital multimeter to check for the presence of high voltage on both sides of the connector every time a high voltage connector is disconnected.

警告

在特定地区，执行本程序时需要使用无电压测试仪 (VAT)，不得使用万用表。请始终遵守当地的或地区性工具法规。

警告

Make sure that the insulation meter and leads are capable of handling at least 500V DC.

警告

Obey all instructions when using test equipment or servicing a Tesla vehicle or associated high voltage components. If repair instructions are not clear or if there are any questions about how to use the test equipment, escalate a Toolbox session before proceeding.

警告

If any test equipment fails to operate as expected, do not attempt to diagnose or repair the vehicle. Follow the appropriate lock out – tag out procedure for the equipment, notify your manager.

警告

When using test equipment, make sure that all cables are connected before turning equipment on or otherwise initiating use.

警告

High voltage is present on battery recovery chargers whenever the HV LEDs are lit. However, indicators and LEDs can fail. Do not assume that if an LED is not lit no high voltage is present. Assume high voltage is present at all times until proven otherwise by use of a multimeter.

警告

只有完成全部所需认证的技术人员才能执行此程序。Tesla 特斯拉建议第三方服务提供商技术人员在执行此程序之前接受同等培训。有关 Tesla 技术人员要求的更多信息，或第三方主题说明，请参阅高压认证要求。处理高压线缆、母排或接头时，务必全程穿戴最低防护等级为 0(1000V) 的适当个人防护装备 (PPE)及高压绝缘手套。有关其他安全信息，请参阅技术注意事项 TN-15-92-003，高压安全意识注意事项。

设备：

1146175-00-A 电流钳，Fluke 374FC
1130480-02-A Test Probes, Slim

Isolate

注

This procedure is for 结构化电池组 5 seat vehicles. For instructions on checking HV disablement on 非结构化电池组 5 seat vehicles, see 车辆高压禁用程序. For instructions on checking HV disablement on 非结构化电池组 7 seat vehicles, see 车辆高压禁用程序（七座）

Open all the doors and lower all the windows.
Remove the rear underhood apron. See 前备箱挡板 - 后部（拆卸和更换）.
Disconnect 12V/LV power. See 12V/低压电源（断开和连接）.
Set the current clamp to measure voltage , and then measure the voltage across the 12V/LV auxiliary battery terminals using the test probes.

注
For LV (Li-Ion) auxiliary battery: if the voltage across the battery terminals is 0, the battery may have switched off internally. Use a 12V Lead Acid battery for testing. For mobile technicians: use the 12V Lead Acid battery in the Mobile Service vehicle.

警告
For LV (Li-Ion) auxiliary battery: if the voltage across the battery terminals is less than 13 volts or greater than 16 volts, the current clamp is not measuring reliably and must not be used.

警告
For 12V (Lead Acid) auxiliary battery: if the voltage measured is less than 10 volts or greater than 14 volts, the current clamp is not measuring reliably and must not be used.
Remove the mid aero shield panel. See 面板 - 流线型护板 - 后部（拆卸和更换）.
Remove all items from pockets and ensure not wearing metal items.
Inspect HV insulating gloves.

注
Check gloves for damage prior to use, Refer to service document TN-15-92-003 R1, for information on inspecting HV gloves.
Put on HV insulating gloves, leather outer gloves, and safety glasses.

警告
Continue to wear the gloves until instructed to remove them.
Power on the current clamp meter, and then zero out the meter for measurment.

警告
Make sure to set the clamp meter to measure DC amps ("Adc").
Install the current clamp meter onto one cable of the rear drive unit HV harness.

注
Make sure the meter is facing the correct direction.
Measure the current in the HV cable.
- If the current is within the range of -0.5 A to 0.5 A, continue to the next step.
- If the current is outside the range of -0.5 A to 0.5 A, for example -0.8 A or 1.3 A, re-perform the LV power disconnect procedure. See 12V/低压电源（断开和连接）. If the measurement is still outside the range of -0.5 A to 0.5 A, escalate for assistance.
  警告
  DO NOT DISCONNECT any HV harness when the current measurement is outside the range of -0.5 A to 0.5 A.
Disconnect the RDU HV cable from the HV battery.

注
Release the locking tab, and then rotate the release lever upward to disengage the connector. Do not force the release lever up. Ensure the alignment tabs on the RDU header are not damaged.

Verify no high voltage at the rear drive unit HV header.

警告

为减少可能接触高压的风险，请按照如下顺序测量高压：

注

Verify test equipment is rated CATIII or higher. Measure B+ to Ground, B- to Ground, B+ to B-. If the voltage is greater than 10V, the pack contactors are not open or welded. Stop work and reach out to Service Engineering.


Measurement Order	Component Test	B+ (LH probe opening)	B- (RH probe opening)	GND	Measured Voltage Less Than 10 V	Measured Voltage 10 V Or More
1	HV battery positive contactor	Positive (+) Lead		Negative (-) Lead on screw that attaches the RDU HV header to the HV battery	Pass	Fail HV battery positive contactor might be seized. See .
2	HV battery negative contactor		Positive (+) Lead	Negative (-) Lead on screw that attaches the RDU HV header to the HV battery	Pass	Fail HV battery negative contactor might be seized. See .
3	HV	Positive (+) Lead	Negative (-) Lead		Pass	Fail Perform a HV battery contactor seize check. See .

Return to the procedure that required the vehicle to be electrically isolated.

警告
执行需要对车辆进行电气隔离的程序时，请遵守所有安全指示以及有关个人防护装备 (PPE) 的要求。执行需要处理高压线缆、母排或接头的程序时，请勿脱下高压绝缘手套。

注
If you are no longer exposed to high voltage, the HV insulating gloves may be removed.

Integrate

If removed, put on the HV insulating gloves and leather over gloves.
Connect the RDU HV cable to the HV battery.

注
Verify that the lever is in the upright and open position. Carefully seat the connector and allow the lever to engage. Fully secure the lever and verify that the red tab is locked.
Remove the leather glove protectors and the HV insulating gloves.
Install the mid aero shield panel. See 面板 - 流线型护板 - 后部（拆卸和更换）.

注
Apply Loctite 222 onto the mid aero shield bolts.
Connect 12V/LV power. See 12V/低压电源（断开和连接）.
Install the rear underhood apron. See 前备箱挡板 - 后部（拆卸和更换）.
Raise all the windows and close all the doors.

车辆高压禁用程序 （结构化电池组）

设备：

Isolate

Integrate

车辆高压禁用程序（结构化电池组）