围板外壳
Repair Information
- Review all collision repair general practices and safety documentation and wear the appropriate PPE (Personal Protective Equipment) before beginning this procedure.
- This procedure can be completed without using a frame bench.
Parts List
| Quantity | Description | Image / Notes |
|---|---|---|
| 1 | PANEL - REAR QUARTER OUTER（围板外壳） |
|
| 11 |
When ordering parts, refer to the Parts Catalog and enter the VIN of the vehicle being repaired to find the correct parts (and the part numbers) for the vehicle. Alternatively, use the search function in the Parts Catalog to find a specific part for the vehicle.
分割指南
- 如果某区块维修需要拆除或安装额外的面板或总成，请参考适用于各面板或总成的特定维修程序执行必要的步骤。
- 如果在车顶行李架区域进行分割，请勿切割车顶行李架支架。
- 如下所述，可以切开间隙孔或非功能孔（外饰孔）。
- 切勿在螺栓孔中心 25 毫米范围内进行切割。
- 除非特别说明，否则区块在对接接头处无需紧固件。
- 衬垫板可安装在区块之间的对接接头处（如创建和安装衬垫板中所述）。
- 对接接头面板之间的缝隙应尽可能小，以最大限度地提高接头强度。
- GMA 焊接区块对接接头。
- 焊接后密封所有外露的焊缝。
- 如果对接接头包括法兰，请勿在法兰上焊接（法兰仅使用结构型粘合剂固定）。
下面的图像显示了车身侧外件（整体）。彩色区域表示是否允许分割。将车辆车身侧外件的损坏区域与下图进行比较，然后根据与突出显示区域的颜色对应的维修条件确定用于判断该组件损坏区域是否可分割的条件。
| 车身侧外件分割 | |
|---|---|
|
|
|
注
维修总成的分割与车身侧外件（整体）的相应区域相同。 |
根据上图中使用的颜色，允许进行如下维修：
| 区域颜色 | 区域可维修性 |
|---|---|
| 绿色区域： | 允许在这些区域进行分割。 |
| 黄色区域： | 允许在这些区域进行分割。 泡沫位于面板后方。 注 如果要在此区域进行分割，请取出泡沫，然后清洁该区域以免污染焊缝。 |
| 红色区域： | 不允许进行分割。 |
Repair Procedure
-
Remove the original component.
or 
Factory SPRs
or 
Factory Spot Welds
-
Prepare for installation.
注A red X indicates a location where a factory-installed fastener is not being replaced.
or 
Installation Spot Welds
or 
Steel Plug Welds
GMA Weld
注此次维修对接的相邻面板之间的间隙应尽可能小，以最大限度提高连接强度。
-
在充电端口外壳支架与围板外壳和原厂泡沫隔板直接接触的区域涂抹接缝密封剂。
警告本程序要求接缝密封剂的凝固延展率高于 150%。这可避免围板外表面——充电端口外壳支架粘合到面板内侧的位置——出现肉眼可见的变形。警告如果使用的接缝密封剂不适用于裸露金属表面，那么围板内侧的接合面首先需要进行表面修整，再安装充电端口外壳总成。请参阅所使用的接缝密封剂的技术数据表。
- Apply structural adhesive to the mating surfaces on the vehicle and the new component or components.
- Install the new component or components.
-
Perform resistance spot
welding.
or Installation Spot Welds
警告Failure to follow all welding safety precautions, including the use of personal protective equipment, could result in serious injury or property damage. Only technicians who have completed Tesla’s approved welding training are authorized to weld structural components on Tesla vehicles.警告Do not weld on a Tesla vehicle before performing the Vehicle Electrical Isolation Procedure (refer to the vehicle-specific Service Manual for more information on the Vehicle Electrical Isolation Procedure). Welding on a Tesla vehicle with an energized high or low voltage system might damage vehicle components.
-
Perform GMA welding.
or Steel Plug Welds
GMA Weld
警告Failure to follow all welding safety precautions, including the use of personal protective equipment, could result in serious injury or property damage. Only technicians who have completed Tesla’s approved welding training are authorized to weld structural components on Tesla vehicles.警告To maintain vehicle crash integrity, use only approved welding wire and an approved GMA welder to perform GMA welding on Tesla vehicles. Refer to 已批准的气体保护金属极弧 (GMA) 焊接器和焊丝 for information on approved GMA welders and welding wire.警告Do not weld on a Tesla vehicle before performing the Vehicle Electrical Isolation Procedure (refer to the vehicle-specific Service Manual for more information on the Vehicle Electrical Isolation Procedure). Welding on a Tesla vehicle with an energized high or low voltage system might damage vehicle components.注Before GMA welding, a test weld using material of the same gauge and type should be performed to make sure that the welding equipment settings produce a satisfactory joint.
- Perform any necessary post-repair operations.
