2025-01-09
Body Side (Complete)
Repair Information
- Review all collision repair general practices and safety documentation and wear the appropriate PPE (Personal Protective Equipment) before beginning this procedure.
- This procedure can be completed without using a frame bench.
Parts List
Quantity | Description | Image / Notes |
---|---|---|
1 | ASY - BODY SIDE COMPLETE (Body Side – Complete) | |
8 | High Strength Structural Rivet, 6.5 mm | |
1 | Countersunk Rivet, 4.8 mm Short | |
3 | Countersunk Rivet, 4.8 mm Long | |
1 | Flow Form Rivet S08 | |
3 | Flow Form Rivet S18 | |
14 | Flow Form Rivet S28 | |
20 | Flow Form Rivet S38 | |
11 | Flow Form Rivet S48 | |
3 | Flow Form Rivet S58 | |
9 | Bolt , M8-1.25X27 | Tesla part number 1621820-00-A. |
6 | Bolt , HF M6X18 PC88 MAT | Tesla part number 1006529-00-A. |
2 | Bolt , HF M10X80 PC109 SHLDR | Tesla part number 1053943-00-C. |
When ordering parts, refer to the Parts Catalog and enter the VIN of the vehicle being repaired to find the correct parts (and the part numbers) for the vehicle. Alternatively, use the search function in the Parts Catalog to find a specific part for the vehicle.
Repair Procedure
- Remove the original component.
-
Prepare for installation.
or High Strength Structural Rivets, 6.5 mm
- A= 35 mm.
- B = 8 mm.
or Countersunk Rivets, 4.8 mm Short
or Countersunk Rivets, 4.8 mm Long
or Flow Form Rivets, S58- C= 10 mm.
- D = 35 mm.
or BoltsNoteInstall a bolt in the location circled in red only if a bolt was previously installed in that location. - Apply structural adhesive to the mating surfaces on the vehicle and the new component or components.
-
Install the new component or components.
Torque the bolts as follows:
- Hex-head M8x27 bolts part number 1621820-00-A: 24 Nm.
- Hex-head M6x18 bolts part number 1006529-00-A: 12 Nm.
- Hex-head M10x80 bolts part number 1053943-00-C: 45 Nm.
- Torx M8x20 bolt part number 1014747-00-B: 24 Nm.
- Perform any necessary post-repair operations.