Rear Quarter Complete Assembly
Correction code:
10100113902
10100114602
NOTE:
Unless explicitly stated in the procedure, the above
correction code includes all Collision Repair and Service
repair work required to perform this procedure, including
the linked Collision Repair procedures and linked Service
procedures. Do not stack Collision Repair correction
codes unless explicitly told to do so. Depending
on the damage to the vehicle, additional repairs may be
required.
Repair Information
- This procedure applies to all 2021+ Model X vehicles.
- Review all collision repair general practices and safety documentation and wear the appropriate PPE (Personal Protective Equipment) before beginning this procedure.
- Properly mount the vehicle on a frame bench when performing this procedure.
Parts List
| Quantity | Description | Image / Notes |
|---|---|---|
| 1 | ASY - RR QTR OTR COMP (Rear Quarter Complete Assembly) | |
| 26 | Structural Bulb Rivet, 6.5 mm | |
| 14 | High Strength Structural Rivet, 6.5 mm | |
| 2 | Countersunk Rivet, 4.8 mm Short | |
| 1 | Countersunk Rivet, 4.8 mm Long | |
| 3 | Flow Form Rivet S18 | |
| 6 | Flow Form Rivet S28 | |
| 8 | Flow Form Rivet S38 | |
| 4 | Bolt , M8x27 | Tesla part number 1621820-00-A. |
When ordering parts, refer to the Parts Catalog and enter the VIN of the vehicle being repaired to find the correct parts (and the part numbers) for the vehicle. Alternatively, use the search function in the Parts Catalog to find a specific part for the vehicle.
Repair Procedure
- Remove the Panel - Aero Shield - Front (Remove and Replace).
- Remove the Taillight - RH (Remove and Replace).
- Remove the Reflex Marker - Taillight - RH (Global) (Remove and Replace).
- Remove the Valance - Front Fascia (Remove and Replace).
- Remove the Trim - Liftgate Trough - LH (Remove and Replace).
- Remove the Liftgate (Remove and Replace).
- Remove the Door Assembly - Rear Lower - LH (Remove and Replace).
- Remove the Seal - Body - Side - Rear - Primary - LH (Remove and Replace).
- Remove the Seal - Liftgate (Remove and Replace).
- Remove the Carrier - Rocker Panel - LH (Remove and Replace).
- Remove the Assembly - Trailer Hitch (Remove and Replace).
- Remove the Seat Assembly - 2nd Row - RH (7 Seat) (Remove and Replace).
- Remove the Insulator - Wheelhouse - Rear - RH (Remove and Replace).
- Remove the Subframe Assembly - Rear (Plaid) (Remove and Install).
- Remove the Bracket - Rear Wing - LH (Remove and Replace).
- Remove the Air Extractor - Rear - Outer - LH (Remove and Replace).
- Remove the Insulator - Motor Bay - Rear (7 Seat) (Remove and Replace).
- Remove the Applique - Roof - Rear (Remove and Replace).
- Remove the Glass - Rear Quarter - LH (Remove and Replace).
- Remove the Headliner (Remove and Install).
- Remove the Panel - Aero Shield - Front (Remove and Replace).
- Remove the Valance - Front Fascia (Remove and Replace).
- Remove the Trim - Liftgate Trough - LH (Remove and Replace).
- Remove the Liftgate (Remove and Replace).
- Remove the Door Assembly - Rear Lower - LH (Remove and Replace).
- Remove the Seal - Body - Side - Rear - Primary - LH (Remove and Replace).
- Remove the Seal - Liftgate (Remove and Replace).
- Remove the Carrier - Rocker Panel - LH (Remove and Replace).
- Remove the Assembly - Trailer Hitch (Remove and Replace).
- Remove the Seat Assembly - 2nd Row - LH (7 Seat) (Remove and Replace).
- Remove the Charge Port (NACS) (Remove and Replace).
- Remove the Insulator - Wheelhouse - Rear - LH (Remove and Replace).
- Remove the Subframe Assembly - Rear (Plaid) (Remove and Install).
- Remove the Bracket - Rear Wing - LH (Remove and Replace).
- Remove the Air Extractor - Rear - Outer - LH (Remove and Replace).
- Remove the Taillight - LH (Global) (Remove and Replace).
- Remove the Insulator - Motor Bay - Rear (7 Seat) (Remove and Replace).
- Remove the Applique - Roof - Rear (Remove and Replace).
- Remove the Glass - Rear Quarter - LH (Remove and Replace).
- Remove the Headliner (Remove and Install).
-
Remove the Rear Node Outer Reinforcement.
-
Remove the original component.
-
Prepare for installation.
or Structural Bulb Rivets, 6.5 mm
or High Strength Structural Rivets, 6.5 mm- A = 51 mm.
- B = 15 mm.
or Countersunk Rivets, 4.8 mm Short
or Countersunk Rivets, 4.8 mm Long
or Bolts
- Apply structural adhesive to the mating surfaces on the vehicle and the new component or components.
-
Install the new component or components.
Torque all bolts to 25 Nm.
-
Install the Rear Node Outer Reinforcement.
-
Install the fasteners as indicated.
or High Strength Structural Rivets, 6.5 mm
- C = 10 mm.
- D = 29 mm.
-
For vehicles built through February
14, 2022 only: Fill the gap between the Quarter Outer panel and the Quarter Outer
Lower panel (indicated in red) with urethane.
- Once the urethane has cured, use seam sealer to completely fill the seam.
- Perform any necessary post-repair operations.
- Install the Headliner (Remove and Install).
- Install the Glass - Rear Quarter - LH (Remove and Replace).
- Install the Applique - Roof - Rear (Remove and Replace).
- Install the Insulator - Motor Bay - Rear (7 Seat) (Remove and Replace).
- Install the Taillight - LH (Global) (Remove and Replace).
- Install the Air Extractor - Rear - Outer - LH (Remove and Replace).
- Install the Bracket - Rear Wing - LH (Remove and Replace).
- Install the Subframe Assembly - Rear (Plaid) (Remove and Install).
- Install the Insulator - Wheelhouse - Rear - LH (Remove and Replace).
- Install the Charge Port (NACS) (Remove and Replace).
- Install the Seat Assembly - 2nd Row - LH (7 Seat) (Remove and Replace).
- Install the Assembly - Trailer Hitch (Remove and Replace).
- Install the Carrier - Rocker Panel - LH (Remove and Replace).
- Install the Seal - Liftgate (Remove and Replace).
- Install the Seal - Body - Side - Rear - Primary - LH (Remove and Replace).
- Install the Door Assembly - Rear Lower - LH (Remove and Replace).
- Install the Liftgate (Remove and Replace).
- Install the Trim - Liftgate Trough - LH (Remove and Replace).
- Install the Valance - Front Fascia (Remove and Replace).
- Install the Panel - Aero Shield - Front (Remove and Replace).
- Install the Headliner (Remove and Install).
- Install the Glass - Rear Quarter - LH (Remove and Replace).
- Install the Applique - Roof - Rear (Remove and Replace).
- Install the Insulator - Motor Bay - Rear (7 Seat) (Remove and Replace).
- Install the Air Extractor - Rear - Outer - LH (Remove and Replace).
- Install the Bracket - Rear Wing - LH (Remove and Replace).
- Install the Subframe Assembly - Rear (Plaid) (Remove and Install).
- Install the Insulator - Wheelhouse - Rear - RH (Remove and Replace).
- Install the Seat Assembly - 2nd Row - RH (7 Seat) (Remove and Replace).
- Install the Assembly - Trailer Hitch (Remove and Replace).
- Install the Carrier - Rocker Panel - LH (Remove and Replace).
- Install the Seal - Liftgate (Remove and Replace).
- Install the Seal - Body - Side - Rear - Primary - LH (Remove and Replace).
- Install the Door Assembly - Rear Lower - LH (Remove and Replace).
- Install the Liftgate (Remove and Replace).
- Install the Trim - Liftgate Trough - LH (Remove and Replace).
- Install the Valance - Front Fascia (Remove and Replace).
- Install the Reflex Marker - Taillight - RH (Global) (Remove and Replace).
- Install the Taillight - RH (Remove and Replace).
- Install the Panel - Aero Shield - Front (Remove and Replace).