2026-08-05
Glass - Roof - Fixed (Remove and Replace)
교정 코드
1020020012
FRT
1.08
메모: 절차에서 명시적으로 언급하지 않는 한 위에 나열된 교정 코드 및 FRT는 연결된 절차를 포함하여 이 절차를 수행하는 데 필요한 모든 작업을 반영합니다. 명시적으로 지시하지 않는 한 교정 코드를 누적하지 마십시오.
참고: FRT와 그 생성 방법에 대한 자세한 내용은 의 내용을 참조하십시오.
메모: 아래 절차를 수행할 때 개인 보호의 내용을 참조하여 적절한 PPE를 착용했는지 확인하십시오.
참고: 안전하고 건강한 작업 사례는 의 내용을 참조하십시오.
- 2026-08-05: Added step to change roof glass configuration type.
- 2026-06-01: Added warnings to set drill clutch to 1 when using Spider tool.
- 2024-12-10: Added new caution about Pre-Installation Glass Inspection service requirements.
- 2024-03-26: Updated 13 mm to 12.5 mm bead width and 23mm to 20 mm bead height.
Equipment:
- 1571168-00-A WRD Spider 3 글라스 탈거 키트
- 1126456-00-A Battery Powered Drill
탈거
- Open all doors and lower all windows.
- Apply masking tape to protect the paint on the vehicle.
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Measure and record the gaps from the fixed roof glass to windshield, body sides, and backlight glass.
NoteThe gap measurements are used for the installation of the fixed roof glass.
- Prepare the WRD Spider 3 glass removal kit (1571168-00-A).
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Secure the line to the starter tool and push the tool through the urethane at the LH rear corner of the fixed roof glass assembly.
CAUTIONBe careful not to damage the headliner assembly and exterior paint.
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Release the line from the starter tool and wrap the line around the exterior of the fixed roof glass assembly.
NoteMake sure enough length is pulled through the glass, and the line sits underneath the glass.
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Insert an end of the nylon cord through the eye of that starter tool and pull it into inside of the body.
NoteThe starting tool shall be close to the glass corner as far as possible, so as to obtain a relatively large space for the nylon cord to pass through.
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Attach the anchor point to the interior of the fixed roof glass assembly, and then secure the line to the anchor.
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Secure the interior side of the line to the Spider cutting tool.
NoteFollow the instructions on the Spider tool. Feed the line through the opening of the cutting tool and tie a knot to secure the line in place. If the spindle is not turned the proper direction, the cutting tool will be damaged.
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Secure the Spider cutting tool to the interior side of the fixed roof glass assembly.
NoteNote the orientation of the cutting line. Make sure the line wraps over the large pulley and holds a 90 degree angle.
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Install an angle driver to an electric drill and set the drill clutch to 1.
WarningFailure to set the drill clutch to 1 may result in serious injury.
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Use the drill to turn the spindle on the cutting tool. Begin cutting urethane around
the glass.
WarningDo not begin cutting the windshield without first setting the drill clutch to 1. Failure to do so may result in serious injury.WarningWear appropriate eye and hand protection while cutting the glass assembly.CAUTIONPlace a plastic guard to protect the headliner assembly.CAUTIONTake precaution to make sure the line goes above the datums and the roof brackets. If the line gets caught on the roof bracket then the line will break.TIpUse the headliner protector or a trim tool to apply upward pressure to the line as it cuts. Do not use your hands.TIpMove the cutting tool as needed while keeping the line close to a 90° angle. If the line gets stuck, try to pull it backwards in order release it from under the metal roof bracket or change the positions of the anchor and cutting tool.
Figure 1. Plastic guard to protect the headliner -
Attach suction cups (x2) to each corner of the fixed roof glass.
- With an assistant, remove the fixed roof glass from the vehicle.
- Remove the suction cups from the fixed roof glass.
- Use a scraper to remove old urethane from the body, and then wipe the body to clean the surfaces with isopropyl alcohol wipes.
장착
-
Attach suction cups (x2) to each corner of the new fixed roof glass.
- Clean the leading edge of the fixed roof glass with isopropyl alcohol wipes. Allow the surface to dry before continuing to the next step.
- Clean the urethane path on the vehicle with an isopropyl alcohol wipes. Allow the surface to dry before continuing to the next step.
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Apply urethane primer to the vehicle body along the urethane path and in areas that were damaged during removal of the fixed roof glass.
NoteAllow the primer to dry for at least 2 minutes.
- Remove the masking tape from the vehicle.
-
Apply urethane to the body following the original path.
NoteMake sure that the urethane bead has a triangular cross-section of approximate width 12.5 mm and height 20 mm.
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With an assistant, place the new fixed roof glass onto the vehicle.
NoteAlign the datum at the rear of the glass to the body.
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Using the gap measurements that were recorded during removal of the fixed roof glass, press the new fixed roof glass onto the body.
NoteMake sure that the glass is tightly attached to the vehicle body.
- Verify that the clearances with the windshield, body sides, and backlight glass are within the gap measurements and adjust, if necessary.
- Remove the suction cups from the new fixed roof glass.
- Apply tape to attach the fixed roof glass temporarily.
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Reposition the windshield and backlight glass seals, if necessary.
NoteSpray glass cleaner to lubricate the seals, if necessary.
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Remove the masking tape after the urethane has cured.
CAUTION접착제 제조사가 권장하는 최소 주행 재개 가능 시간이 경과할 때까지 차량을 주행하지 마십시오. Dow Betaseal Express의 주행 재개 가능 시간은 -18˚C(0˚F) 이상의 온도에서 1시간 이상입니다. 필요한 경우, 테이프를 차량 글라스에 부착한 상태로 두고 24 시간 후에는 테이프를 제거할 수 있다고 고객에게 알려주십시오. 또한 고객에게 다음 24시간 동안 고속 주행과 과속 방지턱 통과를 피해야 한다고 조언하십시오.
- Enter Service Mode Plus. See .
-
Select . Select the configuration for the type of glass that was just
installed.
Figure 2. - Exit Service Mode.
- Raise all windows and close all doors.