2026-09-07

Side Sill Insert

Correction code: 10100134002 NOTE: Unless explicitly stated in the procedure, the above correction code includes all Collision Repair and Service repair work required to perform this procedure, including the linked Collision Repair procedures and linked Service procedures. Do not stack Collision Repair correction codes unless explicitly told to do so. Depending on the damage to the vehicle, additional repairs may be required.

Repair Information

Review all collision repair general practices and safety documentation and wear the appropriate PPE (Personal Protective Equipment) before beginning this procedure.
This procedure can be completed without using a frame bench.

Parts List


Quantity	Description	Image / Notes
1	PANEL - SIDE SILL INSERT (Side Sill Insert)
1	Bolt , M8-1.25x37,[109],G1009,CMAT	Tesla part number 1629418-00-A.
1	Bolt , T2000,M8x1.25-30,HH,[109-I],G1009,SERR	Tesla part number 1637725-00-A.

When ordering parts, refer to the Parts Catalog and enter the VIN of the vehicle being repaired to find the correct parts (and the part numbers) for the vehicle. Alternatively, use the search function in the Parts Catalog to find a specific part for the vehicle.

Repair Procedure

Remove the necessary portion of the Door Ring Outer.
Remove the foam baffles.

Note
Do not discard the foam dams, they will be reinstalled in a later step.
Remove the original component.
- or Bolts
Prepare for installation.
- or Bolts
Apply structural adhesive to the mating surfaces on the vehicle and the new component or components.
Install the new component or components.
Torque the bolts as follows:
- Hex-head M8x1.25 bolt part number 1629418-00A: 31 Nm.
- Hex-head M8x1.25 bolt part number 1637725-00-A: 48 Nm.
Install the foam baffles.
Install the portion of the Door Ring Outer that was removed earlier.
Perform any necessary post-repair operations.