Recent Changes In This Manual

The list below shows procedures or pages that have been added or updated recently.

Procedure/Page Description Date
Body Structure Materials and Allowed Operations The section "Repairing Cosmetic Damage" has been updated. 08-October-24
Cantrail Inner Extension Procedure steps, images, and fasteners updated. 26-September-24
Approved Chemicals Updated the approved list of Non-Structural Adhesives. 10-September-24
Motor Cover Retrofit (for 1–Piece Cast Under Body) New procedure added. 30-August-24
Approved Squeeze-Type Resistance Spot (STRS) Welders New welding caps approved for Pro Spot welders. 19-August-24
Divider Bar Reinforcement New procedure added. 11-July-24
Cantrail Inner Extension Procedure steps, images, and fasteners updated. 6-June-24
Approved Frame Bench Systems and Optional Electronic Measuring Systems Updated the approved vehicles for the Globaljig Evolution 5.0 frame bench. 6-June-24
Approved Gas Metal Arc (GMA) Welders and Welding Wire Updated the list of Approved GMA Welding Wires. 20-May-24
Cast Front Under Body (Vehicles Built After February 7, 2024) New procedure added. 10-May-24
Cast Front Under Body MY-SP (Vehicles Built Through February 7, 2024) Procedure renamed (was Cast Front Under Body). 10-May-24
Installing the Replacement Component Updated to include information about hemmed flanges. 1-May-24
Body Side Outer Procedure steps, images, and fasteners updated. 23-April-24
Shock Tower Brace Bracket (RH) (Vehicles Built After February 7, 2023) New procedure added. 02-April-24
Shock Tower Brace Bracket (RH) (Vehicles Built Through February 7, 2023) Procedure name changed from "Shock Tower Brace Bracket (RH)" to "Shock Tower Brace Bracket (RH) (Vehicles Built Through February 7, 2023)". 02-April-24
Front End Module Bracket Procedure steps, images, and fasteners updated. 02-April-24
Door Ring Outer Section information updated. 07-March-24
Door Ring Inner Procedure steps, images, and fasteners updated. 06-March-24
Steering Gear Replacement Guidelines Steering gear component images added. 23-February-24
Body Side Outer Rear Extension Lower Information about repairs in the radar sensor area updated. 23-February-24
Approved Fasteners and Fastener Tools for Structural Repairs Added alternative 4.8 mm countersunk rivet. 08-February-24
Procedure steps, images, and fasteners updated. 12-January-24
Contacting Tesla Collision Repair Contact instructions for North American Tesla Collision Repair Centers has been updated. 10-January-24
Body Structure Materials and Allowed Operations Paintless dent repair information added. 03-January-24
SRS Inspection and Component Replacement Images have been updated. 03-January-24
Approved Frame Bench Systems and Optional Electronic Measuring Systems The list of approved frame benches has been updated. 01-December-23
Front Bumper Fascia Repair Guidelines Information about repairs in the radar sensor area updated. 22-November-23
Approved Chemicals Combined the "Approved Urethane Sealants" and "Windshield Glass Primer and Adhesive" sections into "Approved Windshield Glass Primers and Adhesives." 24-October-23
Fender Bracket Upper Procedure steps, images, and fasteners updated. 16-October-23
Preparing a Total Loss Vehicle for Transport The steps to make sure the vehicle is safe to transport have been updated. 21-August-23
Rear Rail (Cast) Procedure steps, images, and fasteners updated. 16-August-23
Cast Rear Under Body (1–Piece) Repair Guidelines Repair areas updated. 22-June-23
Cast Front Under Body MY-SP (Vehicles Built Through February 7, 2024) Procedure steps, images, service parts, and fasteners updated. 22-June-23
Dimensional Specifications Images updated to include tolerances for each measurement. 22-June-23