Model Y (Structural Battery Pack) Collision Repair Procedures Manual

      Reference Information

      Useful reference information relating to the repairing of Tesla vehicles.

      Informational PurposesAn informational icon, calling your attention
      Note
      Make sure to read and follow the general guidelines for structural repairs.
      • Vehicle and Wheel Paint Codes
        Provides paint color and code information for Tesla vehicles and wheels.
      • Model Y Structural Pack Collision Repair Procedures
      • General Information
        • How to Use This Manual
        • Performing a Structural Repair on a Tesla Vehicle
          • Personal Protection
          • Sectioning Guidelines
          • Removing a Component
          • Preparing for Installation
          • Installing the Replacement Component
          • Post-Repair Operations
          • Contacting Tesla Collision Repair
      • Recent Changes In This Manual
      • General Repair Guidelines
        • Dimensional Specifications
        • Body Structure Materials and Allowed Operations
        • Electrical Harness Repair Guidelines
          • Single Splice Repair Procedure
          • Double Splice Repair Procedure
        • Fixed Glass Installation Preparation
        • Plastic Component Repair Guidelines
        • Preparing a Total Loss Vehicle for Transport
        • SRS Inspection and Component Replacement
        • Steering Gear Replacement Guidelines
        • Structural Repair Guidelines
        • Using Flow Form Rivets
      • Approved Parts, Tools, and Supplies
        • Approved Chemicals
        • Approved Fasteners and Fastener Tools for Structural Repairs
        • Approved Frame Bench Systems and Optional Electronic Measuring Systems
        • Approved Gas Metal Arc (GMA) Welders and Welding Wire
        • Approved Paint Systems for Tesla Warranty Repairs
        • Approved Squeeze-Type Resistance Spot (STRS) Welders
        • Microstop Countersink Kit
        • Repair Guidelines for Parts, Fasteners, and Structural Adhesives
        • Toolbox Labor Times
      • Part Repairability Guidelines
        • Approved Wheel Repairs
        • Cast Front Under Body Repair Guidelines
        • Cast Rear Under Body (1–Piece) Repair Guidelines
        • Front Bumper Fascia Repair Guidelines
        • Painting Park Assist Sensors
        • Windshield and Roof Glass Repair and Replacement Guidelines
      • Reference Information
        • Vehicle and Wheel Paint Codes
      • Body Side Panels
        • Body Side Outer
        • Body Side Outer Rear Extension Lower
        • Body Side Outer Front Cap
        • Door Outer Panel
        • Door Ring Inner
        • Door Ring Outer
        • Fender Bracket Lower
        • Fender Bracket Upper
        • Quarter Outer Assembly (Without Upper Trough)
        • Quarter Outer Skin
        • Roof Rack Brackets
        • Side Sill Insert
      • Front Inner Panels
        • Cast Front Under Body (Vehicles Built After February 7, 2024)
        • Cast Front Under Body MY-SP (Vehicles Built Through February 7, 2024)
        • Cowl Lower with Wiper Brackets
        • Cowl Top
        • Dash Support Assembly
        • Front End Module Bracket
        • Lower Fender Bracket
        • Shock Tower Brace Bracket (LH)
        • Shock Tower Brace Bracket (RH) (Vehicles Built After February 7, 2023)
        • Shock Tower Brace Bracket (RH) (Vehicles Built Through February 7, 2023)
        • Shock Tower Reinforcement (Vehicles Built Through February 6, 2023)
      • Rear End Panels
        • Bump Stop Bracket
        • Lampcan Drain Channel
        • Rear Panel Side Assembly (for 2–Piece Cast Under Body)
        • Rear Rail End Plate
      • Rear Quarter Inner Panels
        • Cantrail Inner Extension
        • Coat Hook Clip Bracket
        • Divider Bar Reinforcement
        • Dogleg Lower
        • Rear Quarter Inner
        • Rear Quarter Inner Assembly
        • Rear Quarter Outer
        • Roof Rail Outer
        • Sill Inner Extension
        • Wheelhouse Extension (Front)
        • Wheelhouse Extension (Rear)
        • Wheelhouse Outer (Rear)
      • Rear Under Body – 1 Piece Casting
        • Cast Rear Under Body (1–Piece)
        • Motor Cover (Large Area)
        • Motor Cover (Small Area)
        • Rear Panel Side Assembly (for 1–Piece Cast Under Body)
        • Rear Rail (Cast)
        • Rear Rail End Plate (For 1–Piece Cast Under Body)
        • Wing Bracket (Lower)
      • Roof Panels
        • Front Header Extension
        • Front Header Lower
        • Front Header Upper
        • Front Headliner Attachment Bracket
        • Rear Header Lower
        • Rear Header Upper
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