Model Y (Structural Battery Pack) Collision Repair Procedures Manual

      Body Side Panels

      • Body Side Outer
      • Body Side Outer Rear Extension Lower
      • Body Side Outer Front Cap
      • Door Outer Panel
      • Door Ring Inner
      • Door Ring Outer
      • Fender Bracket Lower
      • Fender Bracket Upper
      • Quarter Outer Skin
      • Roof Rack Brackets
      • Side Sill Insert
      • Model Y Structural Pack Collision Repair Procedures
      • General Information
        • How to Use This Manual
        • Performing a Structural Repair on a Tesla Vehicle
          • Personal Protection
          • Sectioning Guidelines
          • Removing a Component
          • Preparing for Installation
          • Installing the Replacement Component
          • Post-Repair Operations
          • Contacting Tesla Collision Repair
      • Recent Changes In This Manual
      • General Repair Guidelines
        • Dimensional Specifications
        • Body Structure Materials and Allowed Operations
        • Electrical Harness Repair Guidelines
          • Single Splice Repair Procedure
          • Double Splice Repair Procedure
        • Fixed Glass Installation Preparation
        • Plastic Component Repair Guidelines
        • Preparing a Total Loss Vehicle for Transport
        • SRS Inspection and Component Replacement
        • Steering Gear Replacement Guidelines
        • Structural Repair Guidelines
        • Using Flow Form Rivets
      • Approved Parts, Tools, and Supplies
        • Approved Chemicals
        • Approved Fasteners and Fastener Tools for Structural Repairs
        • Approved Frame Bench Systems and Optional Electronic Measuring Systems
        • Approved Gas Metal Arc (GMA) Welders and Welding Wire
        • Approved Paint Systems for Tesla Warranty Repairs
        • Approved Squeeze-Type Resistance Spot (STRS) Welders
        • Microstop Countersink Kit
        • Repair Guidelines for Parts, Fasteners, and Structural Adhesives
        • Toolbox Labor Times
      • Part Repairability Guidelines
        • Approved Wheel Repairs
        • Cast Front Under Body Repair Guidelines
        • Cast Rear Under Body (1–Piece) Repair Guidelines
        • Front Bumper Fascia Repair Guidelines
        • Painting Park Assist Sensors
        • Windshield and Roof Glass Repair and Replacement Guidelines
      • Reference Information
        • Vehicle and Wheel Paint Codes
      • Body Side Panels
        • Body Side Outer
        • Body Side Outer Rear Extension Lower
        • Body Side Outer Front Cap
        • Door Outer Panel
        • Door Ring Inner
        • Door Ring Outer
        • Fender Bracket Lower
        • Fender Bracket Upper
        • Quarter Outer Skin
        • Roof Rack Brackets
        • Side Sill Insert
      • Front Inner Panels
        • Cast Front Under Body (Vehicles Built After February 7, 2024)
        • Cast Front Under Body MY-SP (Vehicles Built Through February 7, 2024)
        • Cowl Lower with Wiper Brackets
        • Cowl Top
        • Dash Support Assembly
        • Front End Module Bracket
        • Lower Fender Bracket
        • Shock Tower Brace Bracket (LH)
        • Shock Tower Brace Bracket (RH) (Vehicles Built After February 7, 2023)
        • Shock Tower Brace Bracket (RH) (Vehicles Built Through February 7, 2023)
        • Shock Tower Reinforcement (Vehicles Built Through February 6, 2023)
      • Rear End Panels
        • Bump Stop Bracket
        • Lampcan Drain Channel
        • Rear Panel Side Assembly (for 2–Piece Cast Under Body)
        • Rear Rail End Plate
      • Rear Quarter Inner Panels
        • Cantrail Inner Extension
        • Coat Hook Clip Bracket
        • Divider Bar Reinforcement
        • Dogleg Lower
        • Rear Quarter Inner
        • Rear Quarter Inner Assembly
        • Rear Quarter Outer
        • Roof Rail Outer
        • Sill Inner Extension
        • Wheelhouse Extension (Front)
        • Wheelhouse Extension (Rear)
        • Wheelhouse Outer (Rear)
      • Rear Under Body – 1 Piece Casting
        • Cast Rear Under Body (1–Piece)
        • Motor Cover Retrofit (for 1–Piece Cast Under Body)
        • Motor Cover (Small Area)
        • Rear Panel Side Assembly (for 1–Piece Cast Under Body)
        • Rear Rail (Cast)
        • Rear Rail End Plate (For 1–Piece Cast Under Body)
        • Wing Bracket (Lower)
      • Roof Panels
        • Front Header Extension
        • Front Header Lower
        • Front Header Upper
        • Front Headliner Attachment Bracket
        • Rear Header Lower
        • Rear Header Upper
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