2025-09-05

Rear Rail (Cast)

Correction code: 10102100702 10102100602 10102101602 10102101702 NOTE: Unless explicitly stated in the procedure, the above correction code includes all Collision Repair work required to perform this procedure, including the linked Collision Repair procedures. Do not stack Collision Repair correction codes unless explicitly told to do so. Add any associated mechanical procedures needed to perform this procedure. Correction code: 10102100702 10102100602 NOTE: Unless explicitly stated in the procedure, the above correction code includes all Collision Repair work required to perform this procedure, including the linked Collision Repair procedures. Do not stack Collision Repair correction codes unless explicitly told to do so. Add any associated mechanical procedures needed to perform this procedure. Correction code: 10102101602 10102101702 NOTE: Unless explicitly stated in the procedure, the above correction code includes all Collision Repair work required to perform this procedure, including the linked Collision Repair procedures. Do not stack Collision Repair correction codes unless explicitly told to do so. Add any associated mechanical procedures needed to perform this procedure.

Parts List

Quantity Description Image / Notes
1 CASTING REAR RAIL SERVICE ASSEMBLY (Rear Rail - Cast)
1 BUTYL FOIL PATCH 300X150x2MM (Butyl foil patch)

Tesla part number 1004969-00-A.
5 High Strength Structural Rivet, 6.5 mm
4 Bolt, Torx-head , M8X22,STL[10.9],PC Tesla part number 1056534-00-C.
4 Nut , HEX,FLGS,M8-1.25X18.2[8]-TBD Tesla part number 1014348-00-A.

When ordering parts, refer to the Parts Catalog and enter the VIN of the vehicle being repaired to find the correct parts (and the part numbers) for the vehicle. Alternatively, use the search function in the Parts Catalog to find a specific part for the vehicle.

Repair Procedure

  1. Remove the Rear Panel Side Assembly (for 1–Piece Cast Under Body).
  2. Remove the Wing Bracket (Lower).
  3. Remove the original component.
    • Cut Line
    Informational PurposesAn informational icon, calling your attention
    Note
    Cut just to the rear of the cast cut line on the original component, then trim the original component as necessary to fit. Keep any gaps as small as possible.
  4. Trim the service part in the indicated area.
    Lightly grind and smooth the edges of the service part in the area shown in red, and trim only as needed to ensure proper fitment. Do not grind more material than necessary, and do not cause a gap. Grinding may extend beyond the indicated area if necessary.
    Informational PurposesAn informational icon, calling your attention
    Note
    Keep the amount of material removed to the minimum necessary for proper fitment of the service part without introducing a gap. If a gap results from excessive grinding, contact Tesla Collision Repair for assistance.
  5. Prepare for installation.
    or High Strength Structural Rivets, 6.5 mm

    Bolt, Torx-head

    • A = 108 mm.
    • B = 37 mm.
    • C = 152 mm.
    • D = 35 mm.
  6. Apply structural adhesive to the mating surfaces on the vehicle and the new component or components.
  7. Install the new component or components.
    Torque the bolts to 48 Nm.
  8. Apply seam sealer to the joint between the new component and the Cast Under Body.
  9. Prepare to install rivets to secure the Rear Rail End Plate to the Rear Rail - Cast replacement component.
    or High Strength Structural Rivets, 6.5 mm
    Informational PurposesAn informational icon, calling your attention
    Note
    Position 1 rivet on the outboard side of the vehicle and position 2 rivets on the inboard side of the vehicle.
    • E = 15 mm.
    • F = 30 mm.
    • G = 80 mm.
    Informational PurposesAn informational icon, calling your attention
    Note
    Do not install the rivets at this time.
  10. If the new component does not have structural adhesive securing the Rear Rail End Plate and the Rear Rail, remove the Rear Rail End Plate.
    Informational PurposesAn informational icon, calling your attention
    Note
    Retain the Rear Rail End Plate (it is installed in a later step).
  11. If the new component did not have structural adhesive securing the Rear Rail End Plate and the Rear Rail, apply structural adhesive to the mating surfaces on the Rear Rail End Plate and the Rear Rail.
  12. If the new component did not have structural adhesive securing the Rear Rail End Plate and the Rear Rail, install the Rear Rail End Plate.
  13. Install the rivets securing the new Rear Rail End Plate to the new Rear Rail.
    or High Strength Structural Rivets, 6.5 mm
  14. Install the Wing Bracket (Lower).
  15. Install the Rear Panel Side Assembly (for 1–Piece Cast Under Body).
  16. Install the butyl foil patch as indicated.
  17. Perform any necessary post-repair operations.