Tailgate Tower Repair Guidelines
Explains how to determine if the Tailgate Tower can be repaired or if replacement is required.
The criteria to determine if a Tailgate Tower component is repairable or if the component must be replaced are based on both the severity and the location of the damage. Use the images and information below to determine if the Tailgate Tower may be repaired or if replacement is required.
The images below show several different sides of the Tailgate Tower, and
contain highlighted areas. Compare the damaged area of the vehicle's Tailgate Tower
to the images below, then use the repair criteria corresponding to the color of the
highlighted area to find the criteria to use to determine if the damaged area of the
Tailgate Tower can be repaired.
Note
If damage spans repair areas, contact Tesla Collision
Repair for assistance before starting the
repair. Do not repair damage that crosses repair area boundaries without
prior approval from Tesla Collision Repair.
View | LH Component | RH Component |
---|---|---|
Top | ||
Bottom | ||
Inboard | ||
Outboard | ||
Outboard Angled |
Based on the colors used in the images above, the allowed repairs are as follows:
Area Color | Allowed Repairs |
---|---|
Green areas: |
|
Yellow areas: |
|
Orange areas: |
|
Installing a Reinforcement Plate
Reinforcement plates may be installed only at the direction of the Tesla
Collision Repair Support Team, or as specified in the Allowed Repairs table (above).
Reinforcement plates are installed as follows:
Note
Reinforcement plates are not
installed by welding; reinforcement plates are installed only with structural
adhesive.
- Straighten the area where the
reinforcement plate will be installed using cold methods. NoteDo not use heat methods to straighten webbing sections.
- Cut a section of
reinforcement plate to length.NoteReinforcement plates are placed on both sides of cracked or straightened webbing. Make sure that each reinforcement plate covers the maximum surface area around the repair area.
- Trim and rework the reinforcement plate as necessary to snugly fit over the area to be reinforced, and allow for any adjoining panels.
- Remove any contaminants from the mating surfaces on the repair area and the reinforcement plate by cleaning them with isopropyl alcohol (IPA) prior to applying structural adhesive.
- Apply structural adhesive.
- Fit the reinforcement plates into position and clamp them into place.
- Wipe off excess structural adhesive.
Warning
Before performing any repair that requires fasteners to be
installed through an installed reinforcement plate, contact Tesla
Collision Repair for assistance. Because the reinforcement plate
increases panel stack thickness, it may be necessary to change fasteners used in
repairs performed after the reinforcement plate has been installed.