Rear Under Body (Frame Rail Section)
Correction code:
10102001602
10102001902
NOTE:
Unless explicitly stated in the procedure, the above
correction code includes all Collision Repair and Service
repair work required to perform this procedure, including
the linked Collision Repair procedures and linked Service
procedures. Do not stack Collision Repair correction
codes unless explicitly told to do so. Depending
on the damage to the vehicle, additional repairs may be
required.
Repair Information
- Review all collision repair general practices and safety documentation and wear the appropriate PPE (Personal Protective Equipment) before beginning this procedure.
- Properly mount the vehicle on a frame bench when performing this procedure.
Parts List
| Quantity | Description | Image / Notes |
|---|---|---|
| 1 | ASSEMBLY - REAR RAIL CASTING (Rear Under Body – Frame Rail Section) | |
| 1 | PANEL - REAR RAIL SECTION BACKING PLATE (Rear Rail Backing Plate - Section) | |
| 15 | Structural Flange Rivet |
When ordering parts, refer to the Parts Catalog and enter the VIN of the vehicle being repaired to find the correct parts (and the part numbers) for the vehicle. Alternatively, use the search function in the Parts Catalog to find a specific part for the vehicle.
Repair Procedure
- Remove the Tailgate Latch and Striker - LH Body - Side Hinge, Tailgate (Remove and Install).
- Remove the Strut Damper - Tailgate (Remove and Install).
- Remove the Striker - Tailgate (Remove and Install).
- Remove the Tow Hitch (Remove and Install).
- Remove the Wheel Liner - Rear - LH (Remove and Install).
- Remove the Bed Side Outer Assembly - LH (Remove and Install).
- Remove the Stabilizer Bar - Rear (Remove and Install).
-
Remove the original component.
Cut LineNoteIf the Rear Under Body is damaged forward of the raised cut line, sectioning is not allowed and the entire component must be replaced.NoteCut to the rear of the raised cast cut line on the original component, then trim the original component until the service part fits to the correct dimensions (measured using the frame bench). The maximum allowed gap between the new component and the original component is 3 mm.
-
Prepare for installation.
or Structural Flange Rivets, 6.5 mm
- A = 23 mm
- B = 40 mm
- C = 129 mm
- D = 27 mm
- E = 73 mm
- F = 31 mm
- G = 20 mm
- H = 62 mm
- I = 22 mm
- J = 18 mm
- K = 29 mm
- L = 72 mm
- M = 46 mm
- N = 70 mm
- O = 160 mm
- P = 17 mm
- Q = 66 mm
- R = 19 mm
- S = 10 mm
-
Apply structural adhesive to the mating surfaces on the vehicle and the new component or components.
NoteUse structural adhesive to fill all gaps between the new component and the original component.
- Install the new component or components.
-
Install the Tailgate Tower.
-
Install the Rear Fascia Bracket.
-
Install the Sail Datum Bracket.
- Perform any necessary post-repair operations.
- Install the Stabilizer Bar - Rear (Remove and Install).
- Install the Bed Side Outer Assembly - LH (Remove and Install).
- Install the Wheel Liner - Rear - LH (Remove and Install).
- Install the Tow Hitch (Remove and Install).
- Install the Striker - Tailgate (Remove and Install).
- Install the Strut Damper - Tailgate (Remove and Install).
- Install the Tailgate Latch and Striker - LH Body - Side Hinge, Tailgate (Remove and Install).