03/07/2024 15:58:22

Front Under Body (Small Section)

Repair Information

Review all collision repair general practices and safety documentation and wear the appropriate PPE (Personal Protective Equipment) before beginning this procedure.
Properly mount the vehicle on a frame bench when performing this procedure.

Parts List


Quantity	Description	Image / Notes
1	FUB SMALL SECTION (Front Under Body – Small Section)
1	OUTBOARD CUTLINE JIG	Note Required only if the original Cast Front Under Body does not have a raised cut line mark. LH: Tesla part number 2031072-00. RH: Tesla part number 2031074-00.
1	INBOARD CUTLINE JIG	Note Required only if the original Cast Front Under Body does not have a raised cut line mark. LH: Tesla part number 2031073-00. RH: Tesla part number 2031075-00.
7	Structural Rivet, 6.5 mm Medium
2	Bolt , BOLT HF M10-1.5X41 [149] G0410 M	Tesla part number 1622577-00.
1	Bolt BOLT - M8x28	Tesla part number 1112247-00.

When ordering parts, refer to the Parts Catalog and enter the VIN of the vehicle being repaired to find the correct parts (and the part numbers) for the vehicle. Alternatively, use the search function in the Parts Catalog to find a specific part for the vehicle.

Repair Procedure

Remove the original component.
or Bolts
Determine where to cut the original component.
If a raised cast cutline is present, skip to the bulk cut step.
If a raised cast cutline is not present, install the outboard and inboard cut line jigs, mark the cutline, then remove the jigs.
Note
Avoid damaging the jigs so that they can be reused.
Bulk cut and remove the original component.
Cut forward of the cut line (in the area shown in yellow).
Warning
Cut only in the area shown in yellow. Do not cut in the area shown in red.
Trim the component on the vehicle to the cut line by removing the remaining material (the area shown in red) with a grinder.

Cut Line
Trim both the replacement component and the remaining portion of the component on the vehicle to fit.

Note
The maximum allowed gap between the new component and the original component is 3 mm.
Prepare for installation.
or Structural Rivets, 6.5 mm Medium
or Bolts
Apply structural adhesive to the mating surfaces on the vehicle and the new component or components.

Note
Use structural adhesive to fill any gaps between the original component on the vehicle and the new component.
Install the new component or components.
Torque the bolts as follows:
- BOLT HF M10-1.5X41 [149] G0410 M bolts, part number 1622577-00: 64 Nm.
- BOLT - M8x28 bolt, part number 1112247-00: 28 Nm.
Install the Bumper Beam Mount.
Attach the harness clips to the new component.
- A = 48 mm. (This is a new location on the cast Front Under Body.)
- B = 60 mm. (The location for the clip on the harness is changed, but the clip is attached to the original location on the cast Front Under Body.)
Note
Perform any necessary post-repair operations.