2026-05-12

Charge Port (NACS) (Remove and Replace)

Correction code 44011602 0.66 NOTA: Salvo explicitamente indicado em contrário no procedimento, o código de correção acima e o FRT refletem todo o trabalho necessário para a realização deste procedimento, incluindo os procedimentos associados. Não acumule códigos de correção, salvo se explicitamente instruído. NOTA: Consulte Tempos de taxa fixa para saber mais sobre FRT e sobre a respetiva criação. NOTA: Consulte Proteção pessoal para garantir que utiliza o EPI adequado durante a realização do procedimento abaixo. NOTA: Consulte para conhecer as práticas seguras e saudáveis de trabalho.

  • 2023-10-27: Update charge port to body bolt torque to 9 Nm.
  • 2023-10-10: Added a caution to not manually close the charge port door.
Equipamento:
  • 1076921-00-B Insulation Multimeter, Fluke 1507 (NA)
  • 1076921-00-A Insulation Multimeter, Fluke 1587 (EMEA)
  • 1076921-01-B Insulation Multimeter, Fluke 1508 (APAC)
  • 1076927-00-A Hioki RM 3548
  • 1130480-00-A Test Probes, Slim, Fluke TP38
Warning IconA warning icon, calling your attention to a possibly risky situation
Aviso

Apenas os técnicos que tenham concluído todos os cursos obrigatórios de certificação estão autorizados a realizar este procedimento. A Tesla recomenda que os técnicos de outros prestadores de serviços frequentem uma formação equivalente antes de realizarem este procedimento. Para obter mais informações sobre os requisitos de técnicos Tesla, ou para ver descrições do assunto para terceiros, consulte Requisitos de certificação em alta tensão. Os técnicos devem usar equipamento de proteção individual (EPI) adequado e luvas isolantes de alta tensão com uma classe mínima de 0 (1000 V) sempre que manusearem cabos de alta tensão, barramentos ou encaixes. Para obter mais informações de segurança, consulte a nota técnica TN-15-92-003, Tópicos de cuidados e sensibilização para a alta tensão.

Warning IconA warning icon, calling your attention to a possibly risky situation
Aviso

Remova todas as joias (relógios, pulseiras, anéis, colares, brincos, chapas de identificação, piercings, etc.) e todos os objetos (chaves, moedas, canetas, lápis, ferramentas, fixadores, etc.) dos bolsos antes de realizar qualquer procedimento que o exponha a alta tensão.

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Aviso

Proper personal protective equipment (PPE) is required to perform this procedure:

  • High voltage insulating gloves
  • Leather glove protectors
  • High voltage glove tester
  • Safety glasses
  • Electrical hazard rated safety shoes
Warning IconA warning icon, calling your attention to a possibly risky situation
Aviso

A glove inflator is the only recommended way to test HV gloves. Both HV gloves must pass testing before beginning this procedure. If either glove does not pass the air check, discard the pair.

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Aviso
Certifique-se de que as luvas de alta tensão estão dentro da validade.
  • América do Norte: As luvas de alta tensão podem ser utilizadas até 12 meses depois da data de teste impressa na luva, mas apenas até 6 meses depois da primeira utilização, mesmo se as luvas ainda estiverem dentro do período de 12 meses. Se as luvas não forem utilizadas durante o período de 12 meses após a data de teste, devem ser novamente testadas antes de serem utilizadas.
  • Europa: As luvas de alta tensão de classe 0 (1000 V) não têm data de validade e podem ser utilizadas se obtiverem aprovação na avaliação pré-utilização e na inspeção periódica.
  • Ásia-Pacífico: Respeite a data de validade indicada pelo fabricante de luvas de alta tensão e:
    • o apenas na China: Teste as luvas a cada 6 meses, de acordo com GB/T 17622.

Torque Specifications

Tabela 1. Torque Specifications: Charge Port (NACS) (Remove and Replace)
Description Torque Value Recommended Tools Reuse/Replace Notes
Bolt that attaches the charge port to the body
9 Nm (6.6 lbs-ft)
  • 10 mm deep socket
 Reuse
Nut that attaches the busbar to the charge port
9 Nm (6.6 lbs-ft)
  • 10 mm deep socket
 Reuse

Remove

  1. Lower all windows.
  2. Open all doors and latch the rear doors.
  3. Move the driver seat and front passenger seat fully forward.
  4. Open the liftgate.
  5. Open the hood.
  6. Open the charge port door.
  7. Disconnect 12V power. See 12V/LV Power (Disconnect and Connect).
  8. Perform the charge port voltage check procedure. See .
  9. Remove the rear underhood apron. See #GUID-513C83FE-1D5B-4FC1-B3EA-FA796E158252.
  10. Remove the 2nd row lower seat cushion. See Seat Cushion - Lower - 2nd Row (Remove and Replace).
  11. Remove the LH lower c-pillar trim. See .
  12. Remove the rear trunk floor trim. See .
  13. Remove the front trunk floor trim. See .
  14. Remove the trunk sill trim. See #GUID-65DAFEC6-8C71-450D-A401-8CD4EB2422E2.
  15. Remove the LH trunk load floor bracket. See .
  16. Remove the LH trunk pocket bracket. See .
  17. Remove the LH trunk side trim. See .
  18. Release the clips (x6) and tab (x1) that attach the LH upper C-Pillar trim to the vehicle, and then set the trim aside.
    Informational PurposesAn informational icon, calling your attention
    Note
    Carefully release the foremost part of the LH upper C-Pillar trim from the headliner.
    Informational PurposesAn informational icon, calling your attention
    Note
    The LH upper C-Pillar trim will still be attached to the rear seatbelt.
  19. Remove the C-Pillar bracket. See .
  20. Disconnect the LH body harness connectors (x2) from the charge port ECU.
  21. Release the clip that attaches the LH body harness to the vehicle.
  22. Release the locking tabs from the charge port low voltage connectors (x2), and then disconnect the connectors (x2) from the charge port.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Gently lift the black connector tab in order to remove the white locking tab from the 12-pin low voltage connector.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    NÃO pressione a patilha de bloqueio vermelha para baixo. Afaste a patilha do conetor até este desbloquear. Em seguida, continue a puxar a estrutura principal do conetor até o libertar completamente.
  23. Remove the charge port busbar fastener cover from the charge port assembly.
  24. Remove the nuts that attach the charge port busbars to the charge port, and then slide the busbars off of the charge port studs.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 10 mm deep socket
    • ¼ in std flex head ratchet
    • ¼ in torque wrench (installation only)
  25. Remove the bolts that attach the charge port to the body, and then remove the charge port from the vehicle.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 10 mm deep socket

Install

  1. Perform a zero adjust of the Hioki resistance meter in preparation to measure resistances later in this procedure. See
  2. If reinstalling the same charge port, clean the charge port busbar HV header at the back of the charge port assembly with an IPA wipe, and then air dry for 1 minute.
    Informational PurposesAn informational icon, calling your attention
    Note
    Skip this step if installing a new charge port assembly, as the new charge port has pre-applied electrical joint compound.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use a plastic trim tool to push the IPA wipe into the crevices of the charge port busbar HV header.
  3. Position the charge port in the vehicle, and then install the bolts that attach the charge port to the body.
    9 Nm (6.6 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 10 mm deep socket
    Warning IconA warning icon, calling your attention to a possibly risky situation
    Warning
    Make sure the harness is routed out, and the adhesive pad with zip tie is properly mounted if it is installed.
  4. If reinstalling the same charge port: Perform a torque check on the busbar studs on the back of the charge port.
    2 Nm (1.5 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Note
    Skip this step if installing a new charge port assembly.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • Torx T10 bit
  5. Use an IPA wipe to clean all residue and debris from the charge port busbar leads, and then air dry for 1 minute.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    Warning
    Os vídeos incluídos neste procedimento destinam-se a ser utilizados como uma visão geral apenas para efeitos complementares. Siga todos os passos enumerados no procedimento para evitar danos nos componentes e/ou ferimentos.
  6. If reinstalling the same charge port, apply one drop of Penetrox A-13 electrical joint compound on each of the charge port busbar leads, on the side that makes contact with the charge port.
    Informational PurposesAn informational icon, calling your attention
    Note
    Skip this step if installing a new charge port assembly, as the new charge port has pre-applied electrical joint compound.
  7. Position the charge port busbars on the change port studs, and then install the nuts that attach the busbars to the charge port.
    9 Nm (6.6 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 10 mm deep socket
    • ¼ in std flex head ratchet
    • ¼ in torque wrench (installation only)
  8. Put on HV insulating gloves and leather over gloves.
  9. At the charge port, use the Hioki resistance meter to measure the resistance between the charge port busbar lead and the charge port busbar stud. Also perform this test on the other lead and stud.
    Informational PurposesAn informational icon, calling your attention
    Note
    The acceptable resistance is between 0.050 mΩ (50 μΩ) and 0.270 mΩ (270 μΩ). If the measured resistance is above 270 mΩ (270 μΩ), there is too much resistance in the High Voltage joint. Remove the fastener, clean areas with isopropyl alcohol, install fastener back and test again, as appropriate.
    Informational PurposesAn informational icon, calling your attention
    Note
    If the resistance is lower than 0.050 mΩ (50 μΩ), reposition the probes and measure again. If after 4 attempts the resistance is consistently lower than 0.050 mΩ (50 μΩ), the test has passed; continue to the next step.
  10. Remove the HV insulating gloves and leather over gloves.
  11. Install the charge port busbar fastener cover on the charge port assembly.
  12. Install the charge port low voltage connectors (x2) on the charge port, and then engage the locking tabs on both connectors.
    Informational PurposesAn informational icon, calling your attention
    Note
    Pressione a patilha de bloqueio vermelha para dentro do conetor para engatar o bloqueio do conetor.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Carefully insert the white locking tab in the 12-pin low voltage connector until it locks with the black connector tab.
  13. Install the clip that attaches the LH body harness to the vehicle.
  14. Connect the LH body harness connectors (x2) to the charge port ECU.
  15. Install the C-Pillar bracket. See .
  16. Position the LH upper C-Pillar trim on the vehicle, and then install the clips (x6) and tab (x1) that attach the trim to the vehicle.
    Informational PurposesAn informational icon, calling your attention
    Note
    Align the upper groove in the front portion of the C-Pillar trim with the headliner.
  17. Install the LH trunk side trim. See .
  18. Install the LH trunk pocket bracket. See .
  19. Install the LH load floor bracket. See .
  20. Install the trunk sill trim. See #GUID-65DAFEC6-8C71-450D-A401-8CD4EB2422E2.
  21. Install the front trunk floor trim. See .
  22. Install the rear trunk floor trim. See .
  23. Install the LH lower c-pillar trim. See .
  24. Install the 2nd row lower seat cushion. See Seat Cushion - Lower - 2nd Row (Remove and Replace).
  25. Reconnect 12V power. See 12V/LV Power (Disconnect and Connect).
  26. Close the liftgate.
  27. Close the charge port door.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Do not try to manually close the charge port door.
  28. Place the driver and front passenger seats back to their previous positions.
  29. Unlatch and close all doors.