Replacing the Low Voltage Lead-Acid Battery

This procedure is intended for vehicles in North America only.
Warning IconA warning icon, calling your attention to a possibly risky situation
CAUTION
It is your responsibility to monitor the low voltage battery health. Damage to the low voltage battery due to running out of range is not covered by the warranty.
Warning IconA warning icon, calling your attention to a possibly risky situation
CAUTION
To avoid damage that is not covered by the warranty, replace your low voltage lead-acid battery with the same type of battery. The low voltage lead-acid battery for North American vehicles is AtlasBX / Hankook 85B24LS 12V 45Ah. You can purchase a new lead-acid low voltage battery that is compatible with your vehicle from your local service center
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Note
Vehicles manufactured between approximately July 2017 and October 2020 do not have a heat pump and should use Vehicles Manufactured Before Approximately October 2020. Vehicles manufactured afterward have a heat pump and should use Vehicles Manufactured After Approximately October 2020.
Informational PurposesAn informational icon, calling your attention
Note
Vehicles manufactured in Gigafactory Shanghai before approximately October 2021, and in the Fremont Factory before approximately December 2021, are equipped with a Lead-Acid low voltage battery. Vehicles manufactured after these dates are equipped with a Lithium-Ion low voltage battery. Before performing this procedure, it is your responsibility to double check and confirm whether your vehicle is equipped with a Lead-Acid or Lithium-Ion low voltage battery.

Vehicles Manufactured Before Approximately October 2020

Perform the following procedure to replace the lead-acid low voltage battery. Wear appropriate personal protection equipment (such as safety glasses, leather gloves when handling the lead-acid battery etc.).

Removal:

  1. Prepare the vehicle to remove the low voltage lead-acid battery:
    1. Ensure the vehicle is in Park.
    2. Lower all windows.
    3. Open the front trunk.
    4. Leave a door propped open so you can get back into the vehicle if needed.
    5. Disconnect the charge cable from the charge port.
  2. Move the driver and front passenger seat fully forward.
  3. Under the rear seat, press the left and right tabs to the side and lift the seat cushion up. The seat separates from the base but is still restrained by one wire harness on each side.
    Image of rear seats with arrows. #1 shows pushing tabs to the left, #2 shows the seat being lifted up
  4. Disconnect the wire harnesses and remove the seat cushion. Set the cushion aside.
    Image of highlighted wire harnesses under the seat
  5. In the front trunk, remove the vehicle’s underhood apron by inserting a small, non-marring flat tool or your fingers underneath the panel. Pull up to loosen the clips and set the underhood apron aside.
    Image of vehicle with front trunk open and rear underhood apron highlighted
  6. Remove the cabin intake duct and set it aside.
    Cabin intake duct highlighted in front trunk
  7. Power off the vehicle by navigating to Controls > Safety > Power Off on the touchscreen.
  8. With a 10mm socket, loosen the nut that secures the negative (-) terminal clamp to the negative (-) post on the low voltage lead-acid battery. Release the terminal clamp from the negative (-) post.
    Closeup of low voltage lead-acid battery with the negative (-) terminal clamp highlighted
  9. Disconnect the low voltage cable from penthouse:
    1. In the rear passenger seat, remove the foam cover and set it aside. The foam covers the low voltage cable.
      Closeup of black foam cover under the rear passenger seat
    2. Release and pull down the gray lever-arm on the side of the low voltage connector.
      Arrow showing gray lever-arm being pushed down
    3. Pull the connector upward to disconnect it from the penthouse.
      Arrow showing connector being pulled up
    Warning IconA warning icon, calling your attention to a possibly risky situation
    Warning
    The area under the seat cushion houses the high voltage Battery. DO NOT TOUCH OR PLACE ITEMS ON THE METAL HOUSING! Doing so can cause serious damage or injury.
  10. With a 10mm socket, release the terminal cover and loosen the nut that secures the positive (+) terminal clamp to the positive (+) post on the low voltage lead-acid battery. Release the terminal clamp from the positive (+) post and cover the terminal clamp with a dry rag.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Do not allow the positive (+) terminal clamp to contact nearby components like the low voltage battery hold down bracket or A/C cooling lines.
    Closeup of low voltage lead-acid battery with the positive (+) terminal clamp highlighted
  11. Unplug the vent tube hose from the negative (-) terminal side of the low voltage lead-acid battery.
    Closeup of low voltage lead-acid battery with the vent tube hose highlighted
  12. With a 10mm socket, loosen the nut and release the battery hold down from the top of the low voltage lead-acid battery by unhooking and sliding it back, taking care to ensure it does not slip into the vehicle.
    Arrows show the nut loosening and pulling the hold down up and out
  13. Using the battery handle, carefully remove the low voltage lead-acid battery, taking care not to touch or damage the surrounding components.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    Warning
    When lifting the low voltage lead-acid battery, stand in front of the vehicle and use proper lifting technique. The low voltage battery weighs approximately 25 lb (12 kg). Failure to do so may cause serious injury.
    Example of low voltage lead-acid battery
  14. Inspect the new low voltage lead-acid battery to ensure it is equipped a red plug on the positive (+) terminal side. If the new low voltage battery does not have a red plug, use a small trim tool transfer the red plug from the old battery to the new one.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Dispose of the old low voltage lead-acid battery according to local laws, such as dropping it off at a battery recycling facility. Keep the low voltage battery upright and place it on a towel or piece of cardboard when transporting it.
    Low voltage lead-acid battery with red plug highlighted

Installation:

  1. Remove the protective caps from the positive (+) and negative (-) posts on new low voltage lead-acid battery.
  2. Carefully maneuver the new low voltage battery into place, taking care not to touch or damage nearby components.
  3. Install the low voltage battery hold down and use a 10mm socket to tighten the bolt that secures it to the low voltage lead-acid battery. Torque the bolt to 6 Nm (4.4 ft-lb).
    Arrows show the nut tightening and securing the hold down
  4. In the rear passenger seat, connect the penthouse cable to the connector:
    1. Ensure the gray lever-arm is down, then install the connector.
      Arrow showing connector being installed
    2. Secure the connector by gently tugging the gray lever-arm upward until it clicks into place.
      Arrow showing gray lever-arm being pulled up
    3. Replace the foam cover on top of the penthouse cable.
      Closeup of black foam piece on rear passenger seat
    Warning IconA warning icon, calling your attention to a possibly risky situation
    Warning
    The area under the seat cushion houses the high voltage Battery. DO NOT TOUCH OR PLACE ITEMS ON THE METAL HOUSING! Doing so can cause serious damage or injury.
  5. Connect the positive (+) terminal by positioning the terminal clamp over the terminal post. Using a 10mm socket, torque the nut to 6 Nm (4.4 ft-lb). Install the positive (+) terminal cover.
    Closeup of low voltage lead-acid battery with the positive (+) terminal clamp highlighted
  6. Connect the negative (-) terminal by positioning the terminal clamp over the connector. Using a 10mm socket, torque the nut to 6 Nm (4.4 ft-lb).
    Closeup of low voltage lead-acid battery with the negative (-) terminal clamp highlighted
  7. Connect the vent tube hose into the negative (-) terminal side of the low voltage lead-acid battery.
    Closeup of low voltage lead-acid battery with the vent tube hose highlighted
  8. Replace the cabin intake duct.
    Cabin intake duct highlighted in front trunk
  9. Open one of the vehicle’s doors to make sure power has been correctly restored and the touchscreen turns on (this may take several minutes).
  10. In the rear seat, connect the seat wire harnesses (one on each side) and replace the seat cushion.
    Image of highlighted wire harnesses under the seat
  11. Press the seat cushion back into the base until it clicks into place.
    Image of rear seats being reinstalled
  12. Replace the underhood apron by aligning the clips into their openings in the front trunk. Press down to lock them in place. The clips make an audible clicking sound when secured.
    Image of vehicle with front trunk open and rear underhood apron highlighted
  13. Close the front trunk. If an alert to replace to low voltage lead-acid battery was previously shown on the touchscreen, ensure the alert no longer appears.

Vehicles Manufactured After Approximately October 2020

Removal:

  1. Prepare the vehicle to remove the low voltage lead-acid battery:
    1. Ensure the vehicle is in Park.
    2. Lower all windows.
    3. Open the front trunk.
    4. Leave a door propped open so you can get back into the vehicle if needed.
    5. Disconnect the charge cable from the charge port.
  2. Remove the vehicle’s underhood apron by inserting a small, non-marring flat tool or your fingers underneath the panel. Pull up to loosen the clips and set the underhood apron aside.
    Image of vehicle with front trunk open and rear underhood apron highlighted
  3. In the front trunk, remove the cabin intake duct and set it aside.
    Cabin intake duct highlighted in front trunk
  4. Power off the vehicle by navigating to Controls > Safety > Power Off on the touchscreen.
  5. With a 10mm socket, loosen the nut that secures the negative (-) terminal clamp to the negative (-) post on the low voltage lead-acid battery. Release the terminal clamp from the negative (-) post.
    Closeup of low voltage lead-acid battery with the negative (-) terminal clamp highlighted
  6. In the front trunk, disconnect the first responder loop by sliding the red locking tab toward you, pressing the black tab, and releasing it. Set the first responder loop aside.
    Arrow showing first responder loop being disconnected
  7. With a 10mm socket, release the terminal cover and loosen the nut that secures the positive (+) terminal clamp to the positive (+) post on the low voltage lead-acid battery. Release the terminal clamp from the positive (+) post and cover the terminal clamp with a dry rag.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Do not allow the positive (+) terminal clamp to contact nearby components like the low voltage lead-acid battery hold down bracket or A/C cooling lines.
    Closeup of low voltage lead-acid battery with the positive (+) terminal clamp highlighted
  8. Unplug the vent tube hose from the negative (-) terminal side of the low voltage battery.
    Closeup of low voltage lead-acid battery with the vent tube hose highlighted
  9. With a 10mm socket, loosen the nut and release the battery hold down from the top of the low voltage lead-acid battery by unhooking and slipping it back. If needed, tilt the battery hold down backward so it does not slip into the vehicle.
    Arrows show the nut loosening and pulling the hold down up and out
  10. Carefully remove the low voltage lead-acid battery, taking care not to damage the surrounding components.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    Warning
    When lifting the lead-acid battery, stand in front of the vehicle and use proper lifting technique. The lead-acid battery weighs approximately 25 lb (12 kg). Failure to do so may cause serious injury.
    Example of low voltage lead-acid battery
  11. Inspect the new low voltage lead-acid battery to make sure it is equipped with a red plug on the positive (+) terminal side. If the new lead-acid battery does not have a red plug, transfer the red plug from the old battery to the new one.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Dispose of the old low voltage lead-acid battery according to local laws, such as dropping it off at a battery recycling facility. Keep the battery upright and place it on a towel or piece of cardboard when transporting it.
    Closeup of low voltage lead-acid battery with the red plug highlighted

Installation:

  1. Remove the protective caps from the positive (+) and negative (-) posts on the new low voltage lead-acid battery.
  2. Carefully place the new lead-acid battery in the vehicle, taking care not to damage nearby components.
  3. Install the low voltage lead-acid battery hold down and use a 10mm socket to tighten the nut that secures it to the battery. Torque the nut to 6 Nm (4.4 ft-lb).
    Arrows show the nut tightening and securing the hold down
  4. Reconnect the first responder loop.
    Arrow shows connecting first responder loop
  5. Reconnect the positive (+) terminal by positioning the terminal clamp over the terminal post. Using a 10mm socket, torque the nut to 6 Nm (4.4 ft-lb). Reinstall the positive (+) terminal cover.
    Closeup of low voltage lead-acid battery with the positive (+) terminal clamp highlighted
  6. Reconnect the negative (-) terminal by positioning the terminal clamp over the connector. Using a 10mm socket, torque the nut to 6 Nm (4.4 ft-lb).
    Closeup of low voltage lead-acid battery with the negative (-) terminal clamp highlighted
  7. Connect the vent tube hose into the negative (-) terminal side of the low voltage lead-acid battery.
    Closeup of low voltage lead-acid battery with the vent tube hose highlighted
  8. Open one of the vehicle’s doors to make sure power has been correctly restored and the touchscreen turns on (this may take several minutes).
  9. Reinstall the cabin intake duct.
    Cabin intake duct highlighted in front trunk
  10. Replace the underhood apron by aligning the clips into their openings in the front trunk. Press down to lock them in place. The clips make an audible clicking sound when secured.
    Image of vehicle with front trunk open and rear underhood apron highlighted
  11. Close the front trunk. If an alert to replace to low voltage lead-acid battery was previously shown on the touchscreen, ensure the alert no longer appears.