2026-05-12

Beam - Cross Car (LHD) (Remove and Replace)

Correction code 14052202 3.54 NOTA: Salvo diversa ed esplicita indicazione nella procedura, il codice modifica e il tempo forfettario, o FRT, riflettono tutto il lavoro richiesto per l'esecuzione di questa procedura, incluse le procedure collegate. Non cumulare i codici modifica a meno che non venga detto esplicitamente di farlo. NOTA: Consultare la Tempistica tariffe fisse per saperne di più sui tempi forfettari e su come essi vengono creati. NOTA: Consultare Protezione personale per assicurarsi di indossare i DPI adatti quando si esegue la procedura descritta di seguito. NOTA: Vedere per le pratiche di lavoro in sicurezza.

  • 2023-10-26: Re-structured the procedure, corrected some torque error and added torque info/table for all relevant steps.

Torque Specifications

Tabella 1. Torque Specifications: Beam - Cross Car (LHD) (Remove and Replace)
Description Torque Value Recommended Tools Reuse/Replace Notes
Bolt that attaches the LH front wheel arch liner to the vehicle
5 Nm (3.7 lbs-ft)
  • 10 mm deep socket
  • Flex head ratchet/flex head torque wrench
Reuse
Lower bolt that attaches the windshield washer reservoir to the body
3 Nm (2.2 lbs-ft)
  • 2 in extension
  • 10 mm socket
  • Flex head ratchet/flex head torque wrench
  • Cordless Ratchet/Impact Driver
Reuse
Upper bolt that attaches the windshield washer reservoir to the body
3 Nm (2.2 lbs-ft)
  • 2 in extension
  • 10 mm socket
  • Ratchet/torque wrench
Reuse
Bolts (x2) that attach the steering column to the body
25 Nm (18.4 lbs-ft)
  • 3 in extension
  • 13 mm socket
  • Ratchet/torque wrench
  • Cordless Ratchet/Impact Driver
Reuse
Bolt that attaches the HVAC assembly to the RH side of bulkhead
5.5 Nm (4.1 lbs-ft)
  • 10 mm deep socket
  • Cordless Ratchet/Impact Driver
Reuse
Nuts (x4) that attach the steering column to the cross car beam
15 Nm (11.1 lbs-ft)
  • 3 in extension
  • 13 mm socket
  • Ratchet/torque wrench
  • Cordless Ratchet/Impact Driver
Reuse
Bolts (x4) that attach the touchscreen brackets to the vehicle
12 Nm (8.8 lbs-ft)
  • 2 in extension
  • Torx T30 socket
  • Ratchet/torque wrench
Reuse
Bolt that attaches the instrument panel electrical harness ground strap to the body
8 Nm (5.9 lbs-ft)
  • 2 in extension
  • 10 mm socket
  • Ratchet/torque wrench
Replace Inspect the bolt: if it is a self tapping tri-lobular bolt (1128269-00-A), discard the bolt. If it is a normal bolt (1447438-00-A), then it can be reused
Bolt and nut that attach the LH cross car beam bracket to the cross car beam
25 Nm (18.4 lbs-ft)
25 Nm (18.4 lbs-ft)
  • 3 in extension
  • 13 mm socket
  • Ratchet/torque wrench
Reuse
Bolt and nut that attach the RH cross car beam bracket to the cross car beam
25 Nm (18.4 lbs-ft)
25 Nm (18.4 lbs-ft)
  • 3 in extension
  • 13 mm socket
  • Ratchet/torque wrench
Reuse
Bolts (x5) that attach the cross car beam to the HVAC assembly
5.5 Nm (4.1 lbs-ft)
  • 3 in extension
  • 10 mm socket
  • Ratchet/torque wrench
  • Cordless Ratchet/Impact Driver
Reuse
Bolt that attaches the cross car beam to the upper side of the cowl
25 Nm (18.4 lbs-ft)
  • 13mm 12pt combination wrench
Reuse
Bolts (x4) that attach the cross car beam to the body
29 Nm (21.4 lbs-ft)
  • 3 in extension
  • 15 mm socket
  • Ratchet/torque wrench
  • Cordless Ratchet/Impact Driver
Reuse

Remove

  1. Raise and support the vehicle. See Raise Vehicle - 2 Post Lift.
  2. Remove the rear underhood apron. See Underhood Apron - Rear (Remove and Replace).
  3. Remove the cabin intake duct. See Duct - Upper - Cabin Intake (Remove and Replace).
  4. Remove the underhood storage unit. See .
  5. Remove the LH and RH wiper arms. See .
  6. Remove the LH and RH shock tower covers. See Cover - Shock Tower - LH (Remove and Replace).
  7. Remove the cowl screen panel. See Panel - Cowl Screen (Remove and Replace).
  8. Remove the wiper module. See Wiper Module (Remove and Replace).
  9. Release the clip that attaches the electrical harness to the windshield washer reservoir.
  10. Remove the HVAC plenum outer duct. See Plenum - Inlet - HVAC (Remove and Replace).
  11. Remove the HVAC plenum inner duct. See .
  12. Remove the LH front wheel. See Wheel Assembly (Remove and Install).
  13. Remove the bolt and release the clips (x6) that attach the rear portion of the LH front wheel arch liner to the vehicle, and then partially remove the liner from the vehicle.
    5 Nm (3.7 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Note
    Newer vehicles may be equipped with 2x push clips securing the lower portion of the liner to body.
    Informational PurposesAn informational icon, calling your attention
    Note
    Use of the following tool(s) is recommended:
    • 10 mm deep socket
    • Flex head ratchet/flex head torque wrench
  14. Remove the lower bolt that attaches the windshield washer reservoir to the body.
    Informational PurposesAn informational icon, calling your attention
    Note
    Use of the following tool(s) is recommended:
    • 2 in extension
    • 10 mm socket
    • Flex head ratchet/flex head torque wrench
    • Cordless Ratchet/Impact Driver
  15. Partially install the LH front wheel arch liner.
    Informational PurposesAn informational icon, calling your attention
    Note
    As the wheel arch liner will be removed again later, install only 2 clips to secure LH front wheel liner for now.
  16. Install the LH front wheel. See Wheel Assembly (Remove and Install).
  17. Lower the vehicle until the tires just touch the ground.
  18. Remove the upper bolt that attaches the windshield washer reservoir to the body.
    Informational PurposesAn informational icon, calling your attention
    Note
    Use of the following tool(s) is recommended:
    • 2 in extension
    • 10 mm socket
    • Ratchet/torque wrench
  19. Disconnect the electrical harness from the windshield washer reservoir connector, and then remove the windshield washer reservoir from the vehicle.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Keep the washer reservoir upright to keep the contents from spilling.
  20. Remove the vehicle from the lift.
  21. Release the parking brake using Toolbox. See Parking Brake - Caliper - Rear - LH (Release).
  22. Push the vehicle away from the lift.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Recommend assistance. Note this vehicle can only be safely pushed for a very short distance and at very slow speed.
  23. Remove the 2nd row lower seat cushion. See Seat Cushion - Lower - 2nd Row (Remove and Replace).
  24. Remove the LH and RH instrument panel end caps. See End Cap - Instrument Panel - LH (Remove and Replace).
  25. Remove the LH and RH middle A-pillar trim panels. See Trim - A-Pillar - Middle - LH (Remove and Replace).
  26. Remove the LH and RH lower A-pillar trim panels. See Trim - A-Pillar - Lower - LH (Remove and Replace).
  27. Remove the LH and RH upper A-pillar trim panels. See Trim - A-Pillar - Upper - LH (Remove and Replace).
  28. Disconnect 12V power. See 12V/LV Power (Disconnect and Connect).
  29. Remove the driver seat. See Seat Assembly - 1st Row - LH (Remove and Replace).
  30. Remove the driver footwell cover. See Cover - Footwell - Driver (Remove and Replace).
  31. Remove the driver knee airbag (if equipped). See .
  32. Remove the LH footwell duct. See #GUID-4B963839-927B-422B-B1BC-81666CE43923.
  33. Remove the front passenger footwell cover. See .
  34. Remove the passenger knee airbag (if equipped). See .
  35. Remove the center console. Center Console (Remove and Install).
  36. Remove the steering wheel. See .
  37. Remove the steering column control module. See .
  38. Remove the touchscreen. See .
  39. Remove the main instrument panel decor trim. See .
  40. Remove the glove box. See or .
  41. Remove the RH footwell duct. See .
  42. Remove the RH air wave duct. See .
  43. Remove the vent finisher. See .
  44. Remove the RH front vent. See #GUID-4629ED5B-B59C-4A66-B447-AB1C9A8FCEEA.
  45. Remove the LH front vent. See #GUID-5021C4D5-2A18-4CA9-8C2E-7CF4B0105430.
  46. Remove the instrument panel speaker grille. See .
  47. Remove the LH and RH dash speakers. See #GUID-1FEED513-DC3D-4DDD-B74D-AD1B05939517.
  48. Remove the center dash speaker. See #GUID-DF971411-15D3-4A28-85EF-B975AD99F377.
  49. Remove the dash tweeter. See #GUID-000FD8BF-C857-490D-85B1-2DD266887CB3.
  50. Remove the IP carrier. See IP Carrier (Remove and Install).
  51. Remove the LH air wave duct. See #GUID-22202633-CEED-40CC-AFC3-C49074C5309D.
  52. Remove the LH front carpet. See Carpet - Front - LH (Remove and Replace).
  53. Disconnect the headliner electrical harness from the LH body controller module connector.
  54. Release the clips (x2) that attach the headliner electrical harness and move it aside.
  55. Disconnect the instrument panel electrical harness from the steering column control module connector.
  56. Remove the bolts (x2) that attach the steering column to the body.
    Informational PurposesAn informational icon, calling your attention
    Note
    Use of the following tool(s) is recommended:
    • 3 in extension
    • 13 mm socket
    • Ratchet/torque wrench
    • Cordless Ratchet/Impact Driver
  57. Remove the bolt that attaches the HVAC assembly to the RH side of bulkhead.
    Informational PurposesAn informational icon, calling your attention
    Note
    Recommend assistance to support the HVAC assembly during the removal.
    Informational PurposesAn informational icon, calling your attention
    Note
    Use of the following tool(s) is recommended:
    • 10 mm deep socket
    • Cordless Ratchet/Impact Driver
  58. Remove the nuts (x4) that attach the steering column to the cross car beam.
    Informational PurposesAn informational icon, calling your attention
    Note
    Use of the following tool(s) is recommended:
    • 3 in extension
    • 13 mm socket
    • Ratchet/torque wrench
    • Cordless Ratchet/Impact Driver
  59. Lower the steering column and set it aside.
  60. Remove the bolts (x4) that attach the touchscreen brackets, and remove the brackets from the vehicle.
    Informational PurposesAn informational icon, calling your attention
    Note
    Use of the following tool(s) is recommended:
    • 2 in extension
    • Torx T30 socket
    • Ratchet/torque wrench
  61. Release the clips that attach the bleeder duct adapter to the HVAC assembly, and remove the bleeder duct from the vehicle.
  62. Release the clip that attaches the instrument panel electrical harness to the HVAC fan assembly.
  63. Disconnect the instrument panel electrical harness from the HVAC fan assembly motor connector.
  64. Release the clip that attaches the brake pedal electrical harness to the brake pedal assembly.
  65. Release the clip that attaches the instrument panel electric harness to the RH side of the HVAC assembly.
  66. Remove and discard the bolt that attaches the instrument panel electrical harness ground strap to the body.
    Informational PurposesAn informational icon, calling your attention
    Note
    Inspect the bolt: if it is a self tapping tri-lobular bolt (1128269-00-A), discard the bolt. If it is a normal bolt (1447438-00-A), then it can be reused.
    Informational PurposesAn informational icon, calling your attention
    Note
    Use of the following tool(s) is recommended:
    • 2 in extension
    • 10 mm socket
    • Ratchet/torque wrench
  67. Disconnect the instrument panel electrical harness from the passive safety restraint module (RCM) connector.
  68. Release the clips that attach the instrument panel electrical harness to the body.
  69. Remove the instrument panel electrical harness from the center console area and move it aside.
  70. Release the HVAC harness from the instrument panel electric harness holders on the RH side of IP harness.
  71. Remove the bolt and nut that attach the LH cross car beam bracket to the cross car beam, and then remove the cross car beam bracket from the vehicle.
    Informational PurposesAn informational icon, calling your attention
    Note
    Use of the following tool(s) is recommended:
    • 3 in extension
    • 13 mm socket
    • Ratchet/torque wrench
  72. Remove the bolt and nut that attach the RH cross car beam bracket to the cross car beam, and remove the bracket from the vehicle.
    Informational PurposesAn informational icon, calling your attention
    Note
    Use of the following tool(s) is recommended:
    • 3 in extension
    • 13 mm socket
    • Ratchet/torque wrench
  73. Remove the bolts (x5) that attach the cross car beam to the HVAC assembly.
    Informational PurposesAn informational icon, calling your attention
    Note
    Use of the following tool(s) is recommended:
    • 3 in extension
    • 10 mm socket
    • Ratchet/torque wrench
    • Cordless Ratchet/Impact Driver
  74. Loosen the bolt that attaches the cross car beam to the upper side of the cowl.
    25 Nm (18.4 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Note
    Use of the following tool(s) is recommended:
    • 13mm 12pt combination wrench
  75. Remove the bolts (x4) that attach the cross car beam to the body.
    Informational PurposesAn informational icon, calling your attention
    Note
    Use of the following tool(s) is recommended:
    • 3 in extension
    • 15 mm socket
    • Ratchet/torque wrench
    • Cordless Ratchet/Impact Driver
  76. With an assistant, remove the cross car beam from the vehicle and place it on a support stand or table.
  77. Release the clips that attach the instrument panel electrical harness to the cross car beam, and then remove the electrical harness from the cross car beam.
    Informational PurposesAn informational icon, calling your attention
    Note
    Remember the instrument panel electrical harness routing for the installation later.

Install

  1. Install the clips that attach the instrument panel electrical harness to the cross car beam.
  2. With an assistant, position the cross car beam in the vehicle for installation.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Do not damage the interior when installing the cross car beam in the vehicle.
  3. Hand-tighten the bolts that attach the LH and RH corners of the cross car beam to the body.
  4. Hand-tighten the bolts that attach the cross car beam to the HVAC assembly.
  5. Hand-tighten the bolt and nut that attach the RH cross car beam bracket to the cross car beam.
  6. Hand-tighten the bolt and nut that attach the LH cross car beam bracket to the cross car beam.
  7. Install the bolts (x2) that attach the steering column to the body.
    25 Nm (18.4 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Note
    Use of the following tool(s) is recommended:
    • 3 in extension
    • 13 mm socket
    • Ratchet/torque wrench
    • Cordless Ratchet/Impact Driver
  8. Tighten the bolt and nut that attach the LH cross car beam bracket to the cross car beam.
    25 Nm (18.4 lbs-ft)
    25 Nm (18.4 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Note
    Use of the following tool(s) is recommended:
    • 3 in extension
    • 13 mm socket
    • Ratchet/torque wrench
  9. Tighten the bolt and nut that attach the RH cross car beam bracket to the cross car beam.
    25 Nm (18.4 lbs-ft)
    25 Nm (18.4 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Note
    Use of the following tool(s) is recommended:
    • 3 in extension
    • 13 mm socket
    • Ratchet/torque wrench
  10. Tighten the bolts that attach the cross car beam to the HVAC assembly.
    5.5 Nm (4.1 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Note
    Use of the following tool(s) is recommended:
    • 3 in extension
    • 10 mm socket
    • Ratchet/torque wrench
    • Cordless Ratchet/Impact Driver
  11. Tighten the bolts that attach the LH and RH corners of the cross car beam to the body.
    29 Nm (21.4 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 3 in extension
    • 15 mm socket
    • Ratchet/torque wrench
    • Cordless Ratchet/Impact Driver
  12. Tighten the bolt that attaches the cross car beam to the upper side of the cowl.
    25 Nm (18.4 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 13mm 12pt combination wrench
  13. Secure the HVAC harness to the harness holders on the RH side of the instrument panel harness.
  14. Position the instrument panel electrical harness to the center console area for installation.
  15. Install the clips (x4) that attach the instrument panel electrical harness to the body.
  16. Connect the instrument panel electrical harness to the passive safety restraint module (RCM) connector.
  17. Install a new bolt that attaches the instrument panel electrical harness ground strap to the body.
    8 Nm (5.9 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Note
    Inspect the bolt: if it is a self tapping tri-lobular bolt (1128269-00-A), discard the bolt. If it is a normal bolt (1447438-00-A), then it can be reused.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 2 in extension
    • 10 mm socket
    • Ratchet/torque wrench
  18. Install the clip that attaches the instrument panel electrical harness to the RH side of the HVAC assembly.
  19. Connect the instrument panel electrical harness to the HVAC fan assembly motor connector.
  20. Install the clip that attaches the instrument panel electrical harness to the HVAC fan assembly.
  21. Install the clip that attaches the brake pedal electrical harness to the brake pedal assembly.
  22. Install the clips that attach the bleeder duct adapter to the HVAC assembly.
  23. Install the bolts that attach the touchscreen brackets.
    12 Nm (8.8 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 2 in extension
    • Torx T30 socket
    • Ratchet/torque wrench
  24. Position the steering column for installation.
  25. Install the nuts (x4) that attach the steering column to the cross car beam.
    15 Nm (11.1 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 3 in extension
    • 13 mm socket
    • Ratchet/torque wrench
    • Cordless Ratchet/Impact Driver
  26. Connect the instrument panel electrical harness to the steering column control module connector.
  27. Install the clips (x2) that attach the headliner electrical harness.
  28. Connect the headliner electrical harness to the LH body controller module connector.
  29. Install the LH front carpet. See Carpet - Front - LH (Remove and Replace).
  30. Install the LH air wave duct. See #GUID-22202633-CEED-40CC-AFC3-C49074C5309D.
  31. Install the IP carrier. See IP Carrier (Remove and Install).
  32. Install the dash tweeter. See #GUID-000FD8BF-C857-490D-85B1-2DD266887CB3.
  33. Install the center dash speaker. See #GUID-DF971411-15D3-4A28-85EF-B975AD99F377.
  34. Install the LH and RH dash speakers. See #GUID-1FEED513-DC3D-4DDD-B74D-AD1B05939517.
  35. Install the instrument panel speaker grille. See .
  36. Install the LH front vent. See #GUID-5021C4D5-2A18-4CA9-8C2E-7CF4B0105430.
  37. Install the RH front vent. See #GUID-4629ED5B-B59C-4A66-B447-AB1C9A8FCEEA.
  38. Install the vent finisher. See .
  39. Install the RH air wave duct. See .
  40. Install the RH footwell duct. See .
  41. Install the glove box. See or .
  42. Install the main instrument panel decor trim. See .
  43. Install the touchscreen. See .
  44. Install the steering column control module. See .
  45. Install the steering wheel. See .
  46. Install the center console. Center Console (Remove and Install).
  47. Install the passenger knee airbag (if equipped). See .
  48. Install the front passenger footwell cover. See .
  49. Install the LH footwell duct. See #GUID-4B963839-927B-422B-B1BC-81666CE43923.
  50. Install the driver knee airbag (if equipped). See .
  51. Install the driver footwell cover. See Cover - Footwell - Driver (Remove and Replace).
  52. Install the LH and RH upper A-pillar trim panels. See Trim - A-Pillar - Upper - LH (Remove and Replace).
  53. Install the RH lower A-pillar trim panel. See Trim - A-Pillar - Lower - LH (Remove and Replace).
  54. Install the LH and RH middle A-pillar trim panels. See Trim - A-Pillar - Middle - LH (Remove and Replace).
  55. Install the LH and RH instrument panel end caps. See End Cap - Instrument Panel - LH (Remove and Replace).
  56. Push the vehicle onto the lift.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    CAUTION
    Recommend assistance. Note this vehicle can only be safely pushed for a very short distance and at very slow speed.
  57. Raise and support the vehicle.
  58. Install the windshield washer reservoir into position, and then connect the electrical harness to the windshield washer reservoir connector.
  59. Install the upper bolt that attaches the windshield washer reservoir to the body.
    3 Nm (2.2 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 2 in extension
    • 10 mm socket
    • Ratchet/torque wrench
  60. Install the clip that attaches the electrical harness to the windshield washer reservoir.
  61. Remove the LH front wheel. See Wheel Assembly (Remove and Install).
  62. Partially release the LH front wheel arch liner.
    Informational PurposesAn informational icon, calling your attention
    Note
    Remove the 2 clips that secured the LH front wheel liner earlier.
  63. Install the lower bolt that attaches the windshield washer reservoir to the body.
    3 Nm (2.2 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 2 in extension
    • 10 mm socket
    • Flex head ratchet/flex head torque wrench
    • Cordless Ratchet/Impact Driver
  64. Install the bolt and the clips (x6) that attach the rear portion of the LH front wheel arch liner to the vehicle.
    5 Nm (3.7 lbs-ft)
    Informational PurposesAn informational icon, calling your attention
    Note
    Newer vehicles may be equipped with 2x push clips securing the lower portion of the liner to body.
    Informational PurposesAn informational icon, calling your attention
    TIp
    Use of the following tool(s) is recommended:
    • 10 mm deep socket
    • Flex head ratchet/flex head torque wrench
  65. Install the LH front wheel. See Wheel Assembly (Remove and Install).
  66. Install the HVAC plenum inner duct. See .
  67. Install the HVAC plenum outer duct. See Plenum - Inlet - HVAC (Remove and Replace).
  68. Install the wiper module. See Wiper Module (Remove and Replace).
  69. Install the cowl screen panel. See Panel - Cowl Screen (Remove and Replace).
  70. Install the LH and RH shock tower covers. See Cover - Shock Tower - LH (Remove and Replace).
  71. Install the LH and RH wiper arms. See .
  72. Install the LH lower A-pillar trim panel. See Trim - A-Pillar - Lower - LH (Remove and Replace).
  73. Connect 12V power. See 12V/LV Power (Disconnect and Connect).
  74. Install the driver seat. See Seat Assembly - 1st Row - LH (Remove and Replace).
  75. Install the underhood storage unit. See .
  76. Install the cabin intake duct. See Duct - Upper - Cabin Intake (Remove and Replace).
  77. Install the rear underhood apron. See Underhood Apron - Rear (Remove and Replace).
  78. Verify the operation of windshield washers and wipers.
  79. Install the 2nd row lower seat cushion. See Seat Cushion - Lower - 2nd Row (Remove and Replace).
  80. Move the LH and RH front seats to the original position.
  81. Raise all windows and close all doors.