车身侧外件
Repair Information
- Review all collision repair general practices and safety documentation and wear the appropriate PPE (Personal Protective Equipment) before beginning this procedure.
- This procedure can be completed without using a frame bench.
- 车身侧外件总成可以：
- 使用 ASY - BODY SIDE OUTER 维修零件和本文档 Repair Procedure 部分的说明，在一次维修中作为一个完整组件进行更换。
- 使用 维修总成 中显示的任意预切割维修总成予以修复。如欲使用维修总成更换车身侧外件的某个部分（非整个车身侧外件总成），请仅使用Repair Procedure中各步骤的相应内容来判断所需的零件和紧固件，以及完成维修所需的步骤。
- 在大于或小于维修总成的区块中进行维修。只要遵循分割指南中的指南，就可以更换车身侧外件总成的任何一个区块或多个区块的任意组合。
Parts List
| Quantity | Description | Image / Notes |
|---|---|---|
| 1 | ASY - BODY SIDE OUTER SVC E-COATED（车身侧外件总成） |
注 如欲切割车身侧外件，可能会使用预切割的子总成。请参阅分割指南了解更多信息。 |
| 1 |
High Strength Structural Rivet, 6.5 mm
|
|
| 2 |
Structural Bulb Rivet, 6.5 mm
|
|
| 1 |
Countersunk Rivet, 4.8 mm Short
|
|
| 10 |
Flow Form Rivet S18
|
|
| 4 |
Flow Form Rivet S28
|
|
| 4 |
Flow Form Rivet S38
|
|
| 4 |
Bolt
|
Tesla 零件号 1063260-00-C。 |
When ordering parts, refer to the Parts Catalog and enter the VIN of the vehicle being repaired to find the correct parts (and the part numbers) for the vehicle. Alternatively, use the search function in the Parts Catalog to find a specific part for the vehicle.
维修总成
| 车身侧外件维修总成 | |
|---|---|
| A B PLR BODY SIDE OTR | REAR QUARTER OUTER ASY |
 |  |
分割指南
- 如下所述，可以切开间隙孔或非功能孔（外饰孔）。
- 切勿在螺栓孔中心 25 毫米范围内进行切割。
- 除非特别说明，否则区块在对接接头处无需紧固件。
- 衬垫板可安装在区块之间的对接接头处（如创建和安装衬垫板中所述）。
- 对接接头面板之间的缝隙应尽可能小，以最大限度地提高接头强度。
- GMA 焊接区块对接接头。
- 焊接后密封所有外露的焊缝。
- 如果对接接头包括法兰，请勿在法兰上焊接（法兰仅使用结构型粘合剂固定）。
下面的图像显示了车身侧外件（整体）。彩色区域表示是否允许分割。将车辆车身侧外件的损坏区域与下图进行比较，然后根据与突出显示区域的颜色对应的维修条件确定用于判断该组件损坏区域是否可分割的条件。
| 车身侧外件分割 | |
|---|---|
|
|
|
注
维修总成的分割与车身侧外件（整体）的相应区域相同。 |
根据上图中使用的颜色，允许进行如下维修：
| 区域颜色 | 区域可维修性 |
|---|---|
| 绿色区域： | 允许在这些区域进行分割。 |
| 黄色区域： | 允许在这些区域进行分割。 注 在这些区域进行分割时，为确保组件能够正常使用，必须将其恢复为原始几何形状。 以黄色显示的区域具有如下性质：
|
| 红色区域： | 不允许进行分割。 |
Repair Procedure
- 如需更换车身侧外件的区块：在 分割指南 中指定的区块切割线位置标记车身侧外件。
-
Remove the original component.
or 
Factory SPRs
or 
Factory Spot Welds
or 
Drill through factory spot welds
注钻除点焊焊缝时，请确保使用的钻头能钻出一个大小合适的孔，以便用紧固件代替点焊。
or Bolts
-
Prepare for installation.
注仅当已拆下车身侧外件后，方可忽略被仪表板阻挡的点焊焊缝。注在下图中，红色 X 表示此处是工厂安装的紧固件，维修时无需更换。仅限使用结构型粘合剂固定这些位置。
or High Strength Structural Rivets, 6.5 mm
or Structural Bulb Rivets, 6.5 mm
or Countersunk Rivets, 4.8 mm Short
or Bolts
or 
Steel Plug Welds
or 
Installation Spot Welds
- Apply structural adhesive to the mating surfaces on the vehicle and the new component or components.
-
Install the new component or components.
将螺栓拧紧至 38 Nm。注仅限使用结构型粘合剂固定车身侧外件底部法兰。
-
Perform resistance spot
welding.
or Installation Spot Welds
警告Failure to follow all welding safety precautions, including the use of personal protective equipment, could result in serious injury or property damage. Only technicians who have completed Tesla’s approved welding training are authorized to weld structural components on Tesla vehicles.警告Do not weld on a Tesla vehicle before performing the Vehicle Electrical Isolation Procedure (refer to the vehicle-specific Service Manual for more information on the Vehicle Electrical Isolation Procedure). Welding on a Tesla vehicle with an energized high or low voltage system might damage vehicle components.
-
Perform GMA welding.
or Steel Plug Welds
GMA Weld （仅适用于区块维修时所使用的对接接头）警告Failure to follow all welding safety precautions, including the use of personal protective equipment, could result in serious injury or property damage. Only technicians who have completed Tesla’s approved welding training are authorized to weld structural components on Tesla vehicles.警告To maintain vehicle crash integrity, use only approved welding wire and an approved GMA welder to perform GMA welding on Tesla vehicles. Refer to 已批准的气体保护金属极弧 (GMA) 焊接器和焊丝 for information on approved GMA welders and welding wire.警告Do not weld on a Tesla vehicle before performing the Vehicle Electrical Isolation Procedure (refer to the vehicle-specific Service Manual for more information on the Vehicle Electrical Isolation Procedure). Welding on a Tesla vehicle with an energized high or low voltage system might damage vehicle components.注Before GMA welding, a test weld using material of the same gauge and type should be performed to make sure that the welding equipment settings produce a satisfactory joint. - Perform any necessary post-repair operations.
