2025-05-01
Body Side Outer (Vehicles Built After February 17, 2022)
维修信息
- 在开始本程序之前，请查看所有碰撞维修一般实践和安全文档并佩戴适当的 PPE（个人防护装备）。
- 不使用车架工作台也可完成此程序。
- Verify that this is the correct procedure: Refer to Body Side Outer
- The Body Side Outer can be:
- Replaced in a single repair as a single complete component, using the Body Side Outer Complete service part and the instructions in the 维修程序 section of this document.
- Repaired using any of the pre-cut service assemblies shown in Body Side Outer Service Assemblies. If replacing a portion of the Body Side Outer (not the entire Body Side Outer Assembly) using a service assembly, use only the relevant portions of each step in the 维修程序 to determine which parts and fasteners are needed and the steps required to complete the repair.
- Repaired in sections that are larger or smaller than the service assemblies. Any individual section or any combination of sections of the Body Side Outer Assembly can be replaced so long as the guidelines from the Sectioning Guidelines are followed.
Verify This is the Correct Procedure
There are several variations of the Body Side Outer procedure. Use this procedure only if the vehicle was built after February 17, 2022. If the vehicle was built through February 17, 2022, refer to the 车身侧外件 procedure.
If the build date of the vehicle is not certain, refer to Body Side Outer for more information.
零件清单
| 数量 | 描述 | 图片/备注 |
|---|---|---|
| 1 | BODY SIDE OUTER COMPLETE (Body Side Outer Complete) |
|
| 2 |
沉头铆钉，4.8 毫米短款
|
|
| 10 |
结构型灯笼铆钉，6.5 mm
|
|
| 2 |
结构型沉头铆钉，6.5 mm
|
|
| 3 |
流型铆钉 S08
|
|
| 5 |
流型铆钉 S18
|
|
| 9 |
流型铆钉 S28
|
|
| 15 |
流型铆钉 S38
|
|
| 7 |
流型铆钉 S48
|
|
| 7 |
螺栓
,
M8x27 |
Tesla part number 1621820-00-A. |
| 2 | Instapak (Expanding Foam Pack) | Tesla part number 1046403-00-A. |
如需订购零件，请参阅零件目录，输入需维修车辆 VIN，查找车辆正确零件（以及零件号）。或者，也可以在零件目录中搜索，查找车辆专用零件。
Body Side Outer Service Assemblies
| Body Side Outer Service Assemblies | |
|---|---|
| ASSY - BODY SIDE OTR COMP | ASSY - PNL-BODY SIDE OTR |
|
|
|
| ASSY - BODY SIDE OTR A-PILLAR | ASSY - BODY SIDE OTR C-PILLAR |
|
|
Sectioning Guidelines
General sectioning guidelines:
- If a section repair requires the removal or installation of additional panels or assemblies, perform the necessary procedures using the specific repair procedure for each panel or assembly.
- When sectioning in the area where the C-Pillar
meets the Rear Quarter:
- Cut as described below:
切割线
参考线/点- A = 30 mm.
- B = 25 mm.
- C = 110 mm.
- Create and install a backing plate under the butt
joint:
GMA 焊缝
或 
铝塞焊焊缝
- Cut as described below:
- When sectioning in the area where the upper C-Pillar meets the roof rail:
- Remove the spot welds in the upper area where the C-Pillar meets the Rear
Quarter:
或 
原厂点焊焊缝 -
准备安装。
- Remove the spot welds in the upper area where the C-Pillar meets the Rear
Quarter:
- It is allowable to cut through a clearance hole or a non functional hole (exterior trim hole), as described below.
- Do not cut within 25 mm. of the center of a bolt hole.
- Sections do not require fasteners at butt joints unless specifically indicated.
- A backing plate may be installed at a butt joint between sections (as described in create and install backing plates).
- Gaps between panels of butt joints should be as small as possible to maximize joint strength.
- GMA weld section butt joints.
- Seal all open seams after welding.
- If a butt joint includes
a flange, do not weld on the flange (flanges are secured using only
structural adhesive).
Note
Do not cut underlying panels
when sectioning the Body Side Outer.
| Body Side Outer Sectioning | |
|---|---|
|
|
|
Note Sectioning of Body Side Outer Service Assemblies is identical to the corresponding
area of the Body Side Outer (complete). |
|
| When sectioning
in the area of the wheelhouse, the wheelhouse flange in the area shown in red can
be welded.
|
Based on the colors used in the image above, the allowed repairs are as follows:
| Area Color | Area Repairability |
|---|---|
| Green areas: | Sectioning is allowed in these areas. |
| Yellow areas: | Sectioning is allowed in these areas. Foam may be located behind the outer panel in these areas. Note If sectioning in these areas,
remove any foam and clean the area to avoid weld contamination. |
| Red areas: | Sectioning is not allowed. |
维修程序
-
If repairing the Dog Leg Section
section of the Body Side Outer: Remove the 围板外壳（2022 年 2 月 17 日之后生产的车辆）.
-
Separate the rear wheel arch flange.
NoteIf repairing only a section of the Body Side Outer, separate only the necessary portion of the hemmed flange.
-
拆卸原装部件。
-
Apply seam sealer to the new
component.
-
准备安装。
- If repairing a section of the Body Side Outer: If space is available under the butt joints between sections, create and install a backing plate under each butt joint.
- 在车辆接合面以及新部件上涂抹结构型粘合剂。
-
安装新部件。
Torque the bolts to 24 Nm.
-
If replacing a section of
the Body Side Outer,
perform GMA welding on the butt joints.
GMA 焊缝
或 铝塞焊焊缝
Warning请勿焊接直接接触下方高强度面板的面板。焊接产生的热量可能会减弱下方高强度钢结构的强度。Warning未遵守包括使用个人防护装备在内的任何焊接安全注意事项，可能导致严重的人身伤害或财产损失。只有已完成 Tesla 认可的焊接培训课程的维修技师才有权在 Tesla 车辆上焊接结构组件。Warning为保持车辆碰撞完整性，在采用 GMA 焊接法焊接 Tesla 车辆时，仅允许使用经批准的焊丝和 GMA 焊接器。请参阅已批准的气体保护金属极弧 (GMA) 焊接器和焊丝了解有关经批准的 GMA 焊接器和焊丝的信息。Warning进行 GMA 焊接之前，确保结构性粘合剂触感干燥。如果进行 GMA 焊接之前，结构型粘合剂并未干燥，那么粘合力可能会下降。CAUTION切勿在执行车辆电气绝缘程序前焊接 Tesla 车辆（请参阅车辆专用维修手册，了解有关车辆电气绝缘程序的更多信息）。在具有通电高压或低压系统的 Tesla 车辆上进行焊接可能会损坏车辆部件。Note进行 GMA 焊接之前，使用规格和类型相同的材料执行焊接测试，以确保焊接设备的设置能保证满意的焊接效果。
-
If repairing the Dog Leg Section section of the Body Side Outer: Install the
围板外壳（2022 年 2 月 17 日之后生产的车辆）.
-
Fold over the wheel arch flange.
-
Install Instapaks.
Install Instapaks into the cavity between the Quarter Outer Skin and the C-Pillar Reinforcement.
- 执行任何必要的维修后操作。
