2026-08-10

Wheelhouse Extension (Rear)

Correction code: 10101919802 10101919902 NOTE: Unless explicitly stated in the procedure, the above correction code includes all Collision Repair and Service repair work required to perform this procedure, including the linked Collision Repair procedures and linked Service procedures. Do not stack Collision Repair correction codes unless explicitly told to do so. Depending on the damage to the vehicle, additional repairs may be required.

Repair Procedure

  1. Remove the Vehicle HV Disablement Procedure.
  2. LH Component only: Remove the WheelHouse Insulator - Rear - LH (Remove and Replace).
  3. LH Component only: Remove the WheelHouse Insulator - Front - LH (Remove and Replace).
  4. RH Component only: Remove the WheelHouse Insulator - Rear - RH (Remove and Replace).
  5. RH Component only: Remove the WheelHouse Insulator - Front - RH (Remove and Replace).
  6. Remove the Wheel Liner - Rear - LH (Remove and Replace).
  7. Remove the Rear Wing Bracket - LH (Remove and Install).
  8. Remove the Cabin HVAC - Passenger Ducting and Vents - Air Extractor - LH (Remove and Install).
  9. Remove the original component.
    • or Drill through factory spot welds
    Warning
    For this drill through factory spot weld, drill through only the 2 inner panels; do not drill through the Body Side Outer panel.
    Note
    When drilling out spot welds, use a drill bit that creates a hole correctly sized for the fastener that will replace the spot weld.
    • or Factory Spot Welds
    • or Factory SPRs
  10. Remove the original component.
    • or Factory Spot Welds
  11. Remove the original component.
    • or Factory Spot Welds
  12. Remove the Wheelhouse Rear Extension component from the service part.
  13. Prepare for installation.
    Note
    A red X indicates a location where a factory-installed fastener is not being replaced. Secure this location using structural adhesive only.
  14. Prepare for installation.
  15. Prepare for installation.
  16. Prepare for installation.
  17. Apply structural adhesive to the mating surfaces on the vehicle and the new component or components.
  18. Install the new component or components.
    Make sure to cut the NVH foam under the subwoofer to allow for rivet clearance.
  19. Perform GMA welding.
    or Aluminum Plug Welds
    Warning
    Failure to follow all welding safety precautions, including the use of personal protective equipment, could result in serious injury or property damage. Only technicians who have completed Tesla’s approved welding training are authorized to weld structural components on Tesla vehicles.
    Warning
    To maintain vehicle crash integrity, use only approved welding wire and an approved GMA welder to perform GMA welding on Tesla vehicles. Refer to Approved Gas Metal Arc (GMA) Welders and Welding Wire for information on approved GMA welders and welding wire.
    CAUTION
    Do not weld on a Tesla vehicle before performing the Vehicle HV Disablement Procedure (refer to the vehicle-specific Service Manual for more information on the Vehicle HV Disablement Procedure). Welding on a Tesla vehicle with an energized high or low voltage system might damage vehicle components.
    Note
    Before GMA welding, a test weld using material of the same gauge and type should be performed to make sure that the welding equipment settings produce a satisfactory joint.
  20. Perform any necessary post-repair operations.
  21. Install the Cabin HVAC - Passenger Ducting and Vents - Air Extractor - LH (Remove and Install).
  22. Install the Rear Wing Bracket - LH (Remove and Install).
  23. Install the Wheel Liner - Rear - LH (Remove and Replace).
  24. RH Component only: Install the WheelHouse Insulator - Front - RH (Remove and Replace).
  25. RH Component only: Install the WheelHouse Insulator - Rear - RH (Remove and Replace).
  26. LH Component only: Install the WheelHouse Insulator - Front - LH (Remove and Replace).
  27. LH Component only: Install the WheelHouse Insulator - Rear - LH (Remove and Replace).
  28. Install the Vehicle HV Disablement Procedure.