2026-08-10

Rear Rail (Small Section)

Correction code: 10102002502 10102002602 NOTE: Unless explicitly stated in the procedure, the above correction code includes all Collision Repair and Service repair work required to perform this procedure, including the linked Collision Repair procedures and linked Service procedures. Do not stack Collision Repair correction codes unless explicitly told to do so. Depending on the damage to the vehicle, additional repairs may be required.

Repair Information

Review all collision repair general practices and safety documentation and wear the appropriate PPE (Personal Protective Equipment) before beginning this procedure.
Properly mount the vehicle on a frame bench when performing this procedure.

Parts List


Quantity	Description	Image / Notes
1	MY RUB RAIL SMAL SERVICE ASSEMBLY (Rear Frame Rail - Small Section)
1	BUTYL FOIL PATCH - M3 300 X 150 X 2.0 (Butyl foil patch)	Tesla part number 1004969-00-A.
1	MODEL Y RUB SMALL CUTLINE JIG - LEFT HAND	Tesla part number 2173884-00-A.
1	MODEL Y RUB SMALL CUTLINE JIG - RIGHT HAND	Tesla part number 2173885-00-A.
8	High Strength Structural Rivet, 6.5 mm
1	Structural Bulb Rivet, 6.5 mm
2	Bolt , HF,M6-1.0x30,[88]ZNNI,SMAT	Tesla part number 1129025-00-A.
2	Nut , HF,M6-1.0,[8],ZNNI[B]	Tesla part number 1116066-00-A.

When ordering parts, refer to the Parts Catalog and enter the VIN of the vehicle being repaired to find the correct parts (and the part numbers) for the vehicle. Alternatively, use the search function in the Parts Catalog to find a specific part for the vehicle.

Repair Procedure

Remove the Rear Panel Side Assembly.
Remove the Wing Bracket (Lower).
Mark the cut line on the original component.

Attach the Cut Line Jig as shown, then mark the cut line toward the rear of the vehicle.
Note
Avoid damaging the jigs so that they can be reused.
Remove the original component.
- Cut Line
Note
Cut on the marked cut line.
Test fit the new component.

Warning
Gaps are not allowed in the indicated areas.
Test fit the new component.

Note
A gap of less than 4 mm is allowed at the bottom of the frame rail.
Test fit the new component.

Note
A gap of less than 4 mm is allowed along the inboard joint between the new component and the original frame rail.
Prepare for installation.
- or High Strength Structural Rivets, 6.5 mm
Prepare for installation.
- or High Strength Structural Rivets, 6.5 mm
- or Bolts
Prepare for installation.
- Nut
Apply structural adhesive to the mating surfaces on the vehicle and the new component or components.
Install the new component or components.
Torque the bolt to 6.7 Nm.
Apply seam sealer to the joint between the new component and the Cast Rear Under Body.
Install the Wing Bracket (Lower).
Note
Relocate the indicated fastener to the specified location for the Wing Bracket (Lower) procedure to avoid clash with the ejector pin.
Note
A red X indicates a location where a factory-installed fastener is not being replaced. Secure this location using structural adhesive only.
- or Structural Bulb Rivets, 6.5 mm A = 26 mm B = 31 mm
Install the Rear Panel Side Assembly.
Install the Butyl Foil patch as indicated.
Install the Butyl Foil patch as indicated.
Perform any necessary post-repair operations.