De-Energize Powerwall 3 Before Performing Service

Warning IconA warning icon, calling your attention to a possibly risky situation
Warning
These servicing instructions are for use by qualified personnel only. To reduce the risk of electric shock, do not perform any servicing other than that specified in the operating instructions unless you are qualified to do so.
Warning IconA warning icon, calling your attention to a possibly risky situation
Warning
Live voltage may be present on the PV terminals even when there is no power source from the PV modules. To ensure the PV bus is not powered, always turn the AC breaker OFF to disconnect Powerwall 3 from the grid before performing any service work. This will activate Rapid Shutdown.

Required Tools and PPE

Required tools:
  • T20 Torx driver
  • Digital multimeter
Required PPE:
  • Class 00 Electrical Protective Gloves

De-Energize Powerwall 3

In Powerwall 3, Rapid Shutdown is initiated by turning the Powerwall 3 Enable switch OFF, or by pushing the System Shutdown Switch if one is present. Upon initiation of Rapid Shutdown, Powerwall 3 will stop power conversion and initiate Rapid Shutdown (all MCIs will open and PV voltages will drop to safe levels). Once Powerwall 3 is in this state, it is safe to perform service.

To de-energize Powerwall 3:

  1. If a System Shutdown Switch is present, push it to initiate Rapid Shutdown.
  2. Turn the Powerwall 3 Enable switch OFF.
  3. Open the Powerwall 3 AC circuit breaker and install a breaker clasp and lock out / tag out to secure it against reconnection.
    • This will initiate Rapid Shutdown and bring the PV voltage to a safe level.
  4. Wait 30 seconds before proceeding.
    Warning IconA warning icon, calling your attention to a possibly risky situation
    Warning
    Risk of electric shock from stored energy. Wait 30 seconds after disconnecting all sources of supply before proceeding.
  5. Remove the (6X) fasteners holding the glass front cover in place, then carefully remove the front cover and set it aside.
  6. Remove the PV isolator connector:
    1. Push the plastic levers to release the PV isolator connector.
    2. Remove the PV isolator connector.
      Figure 1. PV Isolator in Powerwall 3
    Warning IconA warning icon, calling your attention to a possibly risky situation
    Warning
    The PV isolator is not load breaking. Ensure AC power is disconnected before unplugging this connector.
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    Note
    The connector inside the unit that serves as the PV isolator is defined as a Disconnecting Means for Isolating PV Equipment in compliance with NEC sec. 690.15.
  7. Using a suitable measuring device:
    1. Place the test probe in each rectangular screwdriver slot in the PV-in terminal blocks to ensure there is no voltage present.
    2. Place the test probe in each rectangular screwdriver slot in the equipment grounding conductor block to ensure there is no voltage present.
    3. Place the test probe in each rectangular screwdriver slot in the AC-out terminal block to ensure there is no voltage present.
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    Note
    See Appendix B: Wiring Reference for a labeled diagram of all terminal blocks.
  8. Using cabinet or electronics tip slotted screwdriver (up to 3/16-inch or 4.5 mm):
    1. Open the jaws of each opening in the PV-in terminal blocks and unplug each wire from the blocks.
    2. Open the jaws of each opening in the AC-out terminal blocks and unplug each wire from the block.
    3. Open the jaws of each opening in the ground conductor terminal blocks and unplug each wire from the block.
  9. If performing any work away from Powerwall 3, lock and tag out the Powerwall 3 AC breaker.
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Note
Before replacing the glass front cover, clean out the enclosure and vacuum out any dust, and clean the rubber gasket.